Progressive Wrinkling and Collapse of Pipes Due to Axial Cycling

Author(s):  
R. Jiao ◽  
S. Kyriakides

Pipelines buried in trenches and covered by soil are essentially under full axial constraint. Under such conditions, a temperature change resulting from the passage of hot oil coupled with high internal pressure can plastically deform the pipe. If the line is relatively thin the compression can induce axisymmetric wrinkling. Mild wrinkling is benign, but at higher strain levels it leads to collapse by localized wrinkling. During a lifetime of 20 or more years, lines experience many startup and shutdown cycles (∼100). This work investigates whether a tube that develops small amplitude wrinkles can be subsequently collapsed by persistent cycling. The problem is investigated experimentally using SAF2507 super-duplex steel tubes with D/t of 28.5. The tubes are first compressed to strain levels high enough for mild wrinkles to form; they are then cycled axially under stress control about a compressive mean stress. This type of cycling usually results in material ratcheting; here it is accompanied by accumulation of structural damage due to the growth of the amplitude of the initial wrinkles. The tube average strain initially grows nearly linearly with the number of cycles, but as a critical value of wrinkle amplitude is approached, wrinkling localizes, ratcheting grows exponentially and the tube collapses. The rate of ratcheting and the number of cycles to failure depend on the initial compressive pre-strain and on the amplitude of the stress cycles. However, collapse was found to occur when the accumulated average strain reaches the value at which the tube localizes under monotonic compression. A custom shell model of the tube with initial axisymmetric imperfections, coupled to a cyclic plasticity model is used to simulate successfully the series of experiments performed.

Author(s):  
Rong Jiao ◽  
Stelios Kyriakides

A buried offshore pipeline is essentially axially constrained by the soil cover. Heating by the passage of hot oil at high pressure can plastically deform it. The deformation involves expansion of the diameter, which for thinner pipes can be accompanied by axisymmetric wrinkling. During a lifetime of 20 or more years, lines experience regular startup and shutdown cycles. This study examines how this cycling affects wrinkling and the hoop expansion of such lines. A set of experiments on super-duplex tubes with D/t of 28.5 was conducted using the following idealized cyclic loading history. A tube is first pressurized and then compressed into the plastic range to a level that initiates wrinkling. It is then cycled under stress control about a compressive mean stress while the pressure is kept constant. The combined loads cause simultaneous ratcheting in the hoop and axial directions as well as a gradual growth of the wrinkles. At some stage the amplitude of the wrinkles starts to grow exponentially with the number of cycles N leading to localization and collapse. The rate of ratcheting and the number of cycles to failure depend on the initial compressive pre-strain, the internal pressure and the stress cycle parameters. The problem is modeled as a shell with initial axisymmetric imperfections. A challenge in the simulations is that the cyclic plasticity model that is used must be capable of capturing correctly the type of biaxial material ratcheting that develops. The Dafalias-Popov two-surface nonlinear kinematic hardening model, enhanced and suitably calibrated is shown to capture the prevalent ratcheting deformations correctly leading to predictions that are in good agreement with the experimental results. The model is then used to evaluate the ratcheting behavior of pipes under thermal-pressure cyclic loading histories seen by buried pipelines.


2010 ◽  
Vol 77 (3) ◽  
Author(s):  
Rong Jiao ◽  
Stelios Kyriakides

Circular tubes compressed into the plastic range first buckle into axisymmetric wrinkling. Initially, the wrinkle amplitude grows with increasing load, but induces a gradual reduction in axial rigidity that eventually leads to a limit load instability and collapse. For lower D/t tubes, the two instabilities can be separated by strain levels of a few percent. Persistent stress-controlled cycling can cause accumulation of deformation by ratcheting. Here, the interaction of ratcheting and wrinkling is investigated. In particular, it is asked if compressive ratcheting can first initiate wrinkling and then grow it to amplitudes associated with collapse. Experiments on SAF2507 super-duplex steel tubes with D/t of 28.5 have shown that a geometrically intact tube cycled under stress control initially deforms uniformly due to material ratcheting. However, in the neighborhood of the critical wrinkling strain under monotonic loading, small amplitude axisymmetric wrinkles develop. This happens despite the fact that the maximum stress of the cycles can be smaller than the critical stress under monotonic loading. In other words, wrinkling appears to be strain rather than stress driven, as is conventionally understood. Once the wrinkles are formed, their amplitude grows with continued cycling, and as a critical value of amplitude is approached, wrinkling localizes, the rate of ratcheting grows exponentially, and the tube collapses. Interestingly, collapse was also found to occur when the accumulated average strain reaches the value at which the tube localizes under monotonic compression. A custom shell model with small initial axisymmetric imperfections, coupled to a cyclic plasticity model, is used to simulate these cyclic phenomena successfully.


Author(s):  
Theddeus Tochukwu Akano

Normal oral food ingestion processes such as mastication would not have been possible without the teeth. The human teeth are subjected to many cyclic loadings per day. This, in turn, exerts forces on the teeth just like an engineering material undergoing the same cyclic loading. Over a period, there will be the creation of microcracks on the teeth that might not be visible ab initio. The constant formation of these microcracks weakens the teeth structure and foundation that result in its fracture. Therefore, the need to predict the fatigue life for human teeth is essential. In this paper, a continuum damage mechanics (CDM) based model is employed to evaluate the fatigue life of the human teeth. The material characteristic of the teeth is captured within the framework of the elastoplastic model. By applying the damage evolution equivalence, a mathematical formula is developed that describes the fatigue life in terms of the stress amplitude. Existing experimental data served as a guide as to the completeness of the proposed model. Results as a function of age and tubule orientation are presented. The outcomes produced by the current study have substantial agreement with the experimental results when plotted on the same axes. There is a notable difference in the number of cycles to failure as the tubule orientation increases. It is also revealed that the developed model could forecast for any tubule orientation and be adopted for both young and old teeth.


2017 ◽  
Vol 13 (2) ◽  
pp. 262-283 ◽  
Author(s):  
Vladimir Kobelev

Purpose The purpose of this paper is to propose the new dependences of cycles to failure for a given initial crack length upon the stress amplitude in the linear fracture approach. The anticipated unified propagation function describes the infinitesimal crack-length growths per increasing number of load cycles, supposing that the load ratio remains constant over the load history. Two unification functions with different number of fitting parameters are proposed. On one hand, the closed-form analytical solutions facilitate the universal fitting of the constants of the fatigue law over all stages of fatigue. On the other hand, the closed-form solution eases the application of the fatigue law, because the solution of nonlinear differential equation turns out to be dispensable. The main advantage of the proposed functions is the possibility of having closed-form analytical solutions for the unified crack growth law. Moreover, the mean stress dependence is the immediate consequence of the proposed law. The corresponding formulas for crack length over the number of cycles are derived. Design/methodology/approach In this paper, the method of representation of crack propagation functions through appropriate elementary functions is employed. The choice of the elementary functions is motivated by the phenomenological data and covers a broad region of possible parameters. With the introduced crack propagation functions, differential equations describing the crack propagation are solved rigorously. Findings The resulting closed-form solutions allow the evaluation of crack propagation histories on one hand, and the effects of stress ratio on crack propagation on the other hand. The explicit formulas for crack length over the number of cycles are derived. Research limitations/implications In this paper, linear fracture mechanics approach is assumed. Practical implications Shortening of evaluation time for fatigue crack growth. Simplification of the computer codes due to the elimination of solution of differential equation. Standardization of experiments for crack growth. Originality/value This paper introduces the closed-form analytical expression for crack length over number of cycles. The new function that expresses the damage growth per cycle is also introduced. This function allows closed-form analytical solution for crack length. The solution expresses the number of cycles to failure as the function of the initial size of the crack and eliminates the solution of the nonlinear ordinary differential equation of the first order. The different common expressions, which account for the influence of the stress ratio, are immediately applicable.


Author(s):  
Xiaozhi Wang ◽  
Joong-Kyoo Kang ◽  
Yooil Kim ◽  
Paul H. Wirsching

There are situations where a marine structure is subjected to stress cycles of such large magnitude that small, but significant, parts of the structural component in question experiences cyclic plasticity. Welded joints are particularly vulnerable because of high local stress concentrations. Fatigue caused by oscillating strain in the plastic range is called “low cycle fatigue”. Cycles to failure are typically below 104. Traditional welded joint S-N curves do not describe the fatigue strength in the low cycle region (< 104 number of cycles). Typical Class Society Rules do not directly address the low cycle fatigue problem. It is therefore the objective of this paper to present a credible fatigue damage prediction method of welded joints in the low cycle fatigue regime.


Sign in / Sign up

Export Citation Format

Share Document