Safety of Mega Container Ship Focusing on Brittle Crack Initiation and Arrest Behavior of Heavy Thickness Plate

2008 ◽  
Author(s):  
Masanobu Toyoda ◽  
Noboru Kiji ◽  
Yoshiyuki Nakajima ◽  
Tetsuo Okada ◽  
Yasumasa Nakanishi ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Crack Initiation ◽  
Yield Strength ◽  
Base Metal ◽  
Steel Plate ◽  
Brittle Crack ◽  
Hull Structure ◽  
Structural Details ◽  
Weld Structure ◽  
Welding Joints

The enlargement of containership requires the higher tensile strength steel and thicker plate around the hatch coaming more than the prescribed classification rules. These call the concerns about the safety of brittle crack initiation and arrestability of hull structure. It is known that increasing of stress and thickness of plates will reduce the toughness of base metal and welding joints. Therefore, the authors conducted to assure the toughness of base metal and welding joint for new higher tensile strength steel of 460MPa yield strength (YP460) and 60mm thickness. It has been considered that weld assembled steel plate structure has some arrestability at intersections of plates, though there are no prescription on the rules. And it was reported that very thicker mother plate has not enough toughness to arrest brittle crack recently. The authors investigated the structural arrestability by model testing and FE analysis and established it. Furthermore, structural details for intersections were also established. Both preventing the brittle crack initiation and arresting the brittle crack of weld structure were described, focusing on developing higher yield strength and heavier thickness of YP460 for containership in this paper.

scholarly journals Development of High Performance (Mechanical and Wear Properties) of AA 6061-Hybrid Nano Composites Via Liquid Metallurgy Route

2019 ◽  
Vol 22 (2) ◽  
pp. 143-150
Author(s):  
Hussain J. M. Al-Alkawi ◽  
Abduljabbar Owaid Hanfesh ◽  
Saja Mohammed Noori Mohammed Rauof
Keyword(s):  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Wear Rate ◽  
Yield Strength ◽  
Base Metal ◽  
Young Modulus ◽  
Nano Particles ◽  
Wear Properties ◽  
Constant Weight ◽  
Weight Percentage

This research is devoted to study the influence of different weight percent concerning to the additions of Ti and Cu on mechanical and tribological properties of AA6061. The composite materials consist of different weight percentage of Ti (0.2, 0.4, and 0.6) wt% and constant weight percentage of Cu (0.2) wt% which were fabricated by liquid metallurgy route technique. Microstructural characterization and phases have been examined by using SEM (scanning electron microscopic).SEM examination showed uniform distribution of nano Ti and Cu in AA6061. The consequences of mechanical tests demonstrated clear enhancement in mechanical properties, such as ultimate tensile strength, yield strength, young modulus, ductility% and hardness at additive percentage of 0.4% Ti+0.2%Cu nano particles incorporated into molten AA6061. Percentage of enhancement ultimate tensile strength is about 73.3%, yield strength about 82.7%, young modulus is about 21.2%, the  Vickers hardness about 42.6% and the decreasing in ductility was about 25.2% compared with the metal matrix (AA6061). The wear rate test was performed by using pin on disc rig for both hybrid nano composite and base metal (AA6061) under various loads (10,15and 20) N with sliding speed (1.282) m/sec at a (10) min’s time. The results showed a decrease in wear rate at 0.4%Ti+0.2%Cu compared with the base metal (AA6061). Improvement percentage of wear rate is about 105% at 20 N load.

Development of 550 MPa Yield Strength Steel Plate for Offshore Structures

2004 ◽  
Author(s):  
Takahiro Kamo ◽  
Takeshi Urabe ◽  
Kazushi Ohnishi ◽  
Hirofumi Nakamura ◽  
Shuji Okaguchi ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Yield Strength ◽  
Base Metal ◽  
Steel Plate ◽  
High Strength ◽  
Offshore Structures ◽  
Steel Plates ◽  
Offshore Structure ◽  
Copper Precipitation ◽  
High Toughness

Offshore structure steel with high strength of YS550MPa has been investigated. As for offshore structure steel, high toughness in welded joints is required in addition to that in base metal. TMCP type steel of up to YS420MPa grade is used widely, and up to YS500MPa grade is reported in some papers. However, steel of higher strength grade with good toughness and weldability will be beneficial to structures in strict conditions. To reach the YS550MPa requirement, hardening effect by Cu precipitation was utilized. Steel plates were designed with micro-alloyed low C-Mn-Cu-Ni-Cr-Mo system. The combination of the copper precipitation and TMCP technology can increase strength without deteriorating toughness and weldability. Heat treatment for Cu precipitation was carried out to optimize the balance of strength and toughness of the base metal. The developed steel also shows good HAZ CTOD toughness up to 76.2mm thickness in several welding conditions including after PWHT. The newly developed steel has the possibility to increase the flexibility to design large-sized structures.

A Crack Arrest Test Using a Toughness Gradient Steel Plate

1995 ◽  
Vol 117 (4) ◽  
pp. 330-334 ◽  
Author(s):  
H. Okamura ◽  
G. Yagawa ◽  
T. Hidaka ◽  
Y. Urabe ◽  
M. Satoh ◽  
...  
Keyword(s):  
Crack Initiation ◽  
Steel Plate ◽  
Crack Arrest ◽  
Steel Plates ◽  
Brittle Crack ◽  
Four Point Bending ◽  
Heavy Section ◽  
Bending Load ◽  
Plate Specimen ◽  
Arrest Toughness

A crack arrest test was carried out using a toughness gradient steel plate with three layers to study the concept of crack arrest toughness. Four-point bending load with thermal shock was applied to the large flat plate specimen with a surface crack. Five crack initiations and arrests were observed during the test and the propagated crack bifurcated. Finally, cracks were arrested at the boundary of the first and the second layer, except for a small segment of the crack. The first crack initiation took place slightly higher than the lower bound of KIc data obtained by ITCT specimens. That is, the KIC concept for brittle crack initiation was verified for heavy section steel plates. The first crack arrest took place within the scatter band of KIa and KId data for the first layer. That is, the KIa concept appears applicable for crack arrest of a short crack jump.

DURIMPHY

Alloy Digest ◽  
2007 ◽  
Vol 56 (2) ◽  
Keyword(s):  
Tensile Strength ◽  
Corrosion Resistance ◽  
Yield Strength ◽  
Physical Properties ◽  
Precipitation Hardening ◽  
Heat Treating ◽  
High Yield ◽  
High Yield Strength ◽  
Precision Alloys ◽  
Very High

Abstract Durimphy is a maraging steel with 1724 MPa (250 ksi) tensile strength and a very high yield strength due to precipitation hardening. This datasheet provides information on composition, physical properties, hardness, and tensile properties. It also includes information on corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: FE-140. Producer or source: Metalimphy Precision Alloys.

ALLOY STEEL 1.8 Cu-1.0 Mn-1.2 Si

Alloy Digest ◽  
1976 ◽  
Vol 25 (10) ◽  
Keyword(s):  
Tensile Strength ◽  
Corrosion Resistance ◽  
Yield Strength ◽  
Physical Properties ◽  
Tensile Properties ◽  
Alloy Steel ◽  
Cast Steel ◽  
Heat Treating ◽  
Low Carbon ◽  
Steel Mills

Abstract Alloy Steel 1.8 Cu-1.0 Mn-1.2 Si is a low-carbon (0.20% max.) cast steel designed to provide intermediate tensile and yield strength. Copper lowers the ductility and toughness of cast steel but, for a given increase in tensile strength, the loss of ductility and toughness is less if copper is added than if carbon is increased. This steel has many uses such as booms, long shafting and gears. This datasheet provides information on composition, physical properties, elasticity, and tensile properties. It also includes information on corrosion resistance as well as casting, heat treating, machining, and joining. Filing Code: SA-325. Producer or source: Alloy steel mills and foundries.

BETHSTAR 60

Alloy Digest ◽  
1986 ◽  
Vol 35 (8) ◽  
Keyword(s):  
Fracture Toughness ◽  
Yield Strength ◽  
Steel Plate ◽  
High Stress ◽  
High Strength ◽  
Heat Treating ◽  
Low Carbon ◽  
Bethlehem Steel Corporation ◽  
Low Sulfur ◽  
Minimum Yield

Abstract BethStar 60 steel plate is a high-strength product with a 60,000 psi minimum yield strength. It contains low carbon and low sulfur and has outstanding toughness, weldability and formability. It provides the design engineer with a an economical high-strength low-alloy (HSLA) grade that can be fabricated readily. Applications include weight-sensitive components subject to high stress such as frames for large off-highway haulers. This datasheet provides information on composition, physical properties, microstructure, elasticity, and tensile properties as well as fracture toughness. It also includes information on forming, heat treating, and joining. Filing Code: SA-421. Producer or source: Bethlehem Steel Corporation.

scholarly journals Experimental Study on Laser-MIG Hybrid Welding of Thick High-Mn Steel Plate for Cryogenic Tank Production

2021 ◽  
Vol 9 (6) ◽  
pp. 604
Author(s):  
Du-Song Kim ◽  
Hee-Keun Lee ◽  
Woo-Jae Seong ◽  
Kwang-Hyeon Lee ◽  
Hee-Seon Bang
Keyword(s):  
Low Temperature ◽  
Yield Strength ◽  
Steel Plate ◽  
Weld Zone ◽  
Base Material ◽  
Hardness Test ◽  
Steel Plates ◽  
Hybrid Welding ◽  
Temperature Impact ◽  
Mn Steel

The International Maritime Organization has recently updated the ship emission standards to reduce atmospheric contamination. One technique for reducing emissions involves using liquefied natural gas (LNG). The tanks used for the transport and storage of LNG must have very low thermal expansion and high cryogenic toughness. For excellent cryogenic properties, high-Mn steel with a complete austenitic structure is used to design these tanks. We aim to determine the optimum welding conditions for performing Laser-MIG (Metal Inert Gas) hybrid welding through the MIG leading and laser following processes. A welding speed of 100 cm/min was used for welding a 15 mm thick high-Mn steel plate. The welding performance was evaluated through mechanical property tests (tensile and yield strength, low-temperature impact, hardness) of the welded joints after performing the experiment. As a result, it was confirmed that the tensile strength was slightly less than 818.4 MPa, and the yield strength was 30% higher than base material. The low-temperature impact values were equal to or greater than 58 J at all locations in the weld zone. The hardness test confirmed that the hardness did not exceed 292 HV. The results of this study indicate that it is possible to use laser-MIG hybrid welding on thick high-Mn steel plates.

scholarly journals Melt- vs. Non-Melt Blending of Complexly Processable Ultra-High Molecular Weight Polyethylene/Cellulose Nanofiber Bionanocomposite

Polymers ◽  
2021 ◽  
Vol 13 (3) ◽  
pp. 404
Author(s):  
Nur Sharmila Sharip ◽  
Hidayah Ariffin ◽  
Tengku Arisyah Tengku Yasim-Anuar ◽  
Yoshito Andou ◽  
Yuki Shirosaki ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Molecular Weight ◽  
Tensile Strength ◽  
Yield Strength ◽  
Young’S Modulus ◽  
High Molecular Weight ◽  
Melt Processing ◽  
Cellulose Nanofiber ◽  
Melt Blending ◽  
Ultra High Molecular Weight

The major hurdle in melt-processing of ultra-high molecular weight polyethylene (UHMWPE) nanocomposite lies on the high melt viscosity of the UHMWPE, which may contribute to poor dispersion and distribution of the nanofiller. In this study, UHMWPE/cellulose nanofiber (UHMWPE/CNF) bionanocomposites were prepared by two different blending methods: (i) melt blending at 150 °C in a triple screw kneading extruder, and (ii) non-melt blending by ethanol mixing at room temperature. Results showed that melt-processing of UHMWPE without CNF (MB-UHMWPE/0) exhibited an increment in yield strength and Young’s modulus by 15% and 25%, respectively, compared to the Neat-UHMWPE. Tensile strength was however reduced by almost half. Ethanol mixed sample without CNF (EM-UHMWPE/0) on the other hand showed slight decrement in all mechanical properties tested. At 0.5% CNF inclusion, the mechanical properties of melt-blended bionanocomposites (MB-UHMWPE/0.5) were improved as compared to Neat-UHMWPE. It was also found that the yield strength, elongation at break, Young’s modulus, toughness and crystallinity of MB-UHMWPE/0.5 were higher by 28%, 61%, 47%, 45% and 11%, respectively, as compared to the ethanol mixing sample (EM-UHMWPE/0.5). Despite the reduction in tensile strength of MB-UHMWPE/0.5, the value i.e., 28.4 ± 1.0 MPa surpassed the minimum requirement of standard specification for fabricated UHMWPE in surgical implant application. Overall, melt-blending processing is more suitable for the preparation of UHMWPE/CNF bionanocomposites as exhibited by their characteristics presented herein. A better mechanical interlocking between UHMWPE and CNF at high temperature mixing with kneading was evident through FE-SEM observation, explains the higher mechanical properties of MB-UHMWPE/0.5 as compared to EM-UHMWPE/0.5.

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