Implementation of a Bottom-Hole Assembly Program

Author(s):  
Kenneth Bhalla ◽  
Lixin Gong ◽  
George McKown

A state of the art windows graphical user interface (GUI) program has been developed to predict and design the bottom-hole assembly (BHA) performance for drilling. The techniques and algorithms developed in the program are based upon those developed by Lubinski and Williamson. The BHA program facilitates in conducting parametric studies, and in making field decisions for optimal performance. The input parameters may include: formation class, dip angle, hole size, drill collar size, number of stabilizers, stabilizer spacing. The program takes into consideration bit-formation characteristics and interaction, drill collar sizes, square collars, shock absorbers, MWD tools, reamer tools, directional tools, rotary steerable systems etc. The output may consist of hole curvature (build up or drop rate), hole angle, weight on bit and is presented in drilling semantics. Additionally, the program can perform mechanical analyses and solve for the bending moments and reactions forces. Moreover, the program has the capability to predict the wellpath using a drill ahead algorithm. The program consists of a mathematical model which makes assumptions of 2-D, static, constant hole curvature resulting in a robust computationally efficient tool that produces rapid reliable results in the field.

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
Kenneth Bhalla ◽  
Lixin Gong ◽  
George K. McKown

A state of the art graphical user interface program has been developed to predict and design the bottom-hole assembly (BHA) performance for drilling. The techniques and algorithms developed in the program are based on those developed by Lubinski and Williamson. The BHA program facilitates conducting parametric studies and making field decisions for optimal BHA performance. The input parameters may include formation class, dip angle, hole size, drill collar size, number of stabilizers, and stabilizer spacing. The program takes into consideration bit-formation characteristics and interaction, drilling fluid weight, drill collar sizes, square collars, shock absorbers, measurement while drilling tools, reamer tools, directional tools, rotary steerable systems, etc. The output may consist of hole curvature (buildup or drop rate), hole angle, and weight on bit and is presented in drilling semantics. Additionally, the program can perform mechanical analyses and can solve for the bending moments and reaction forces. Moreover, the program has the capability to predict the wellpath using a drill ahead algorithm. The program consists of a mathematical model that makes assumptions of 2D, static, and constant hole curvature, resulting in a robust computationally efficient tool that produces rapid reliable results.


2014 ◽  
Vol 1065-1069 ◽  
pp. 2049-2052
Author(s):  
Liang Hu ◽  
De Li Gao

Hydraulic orienter has been widely used to alter the drilling direction downhole in coiled tubing drilling. A problem is encountered in construction field. When torque and drag of bottom hole assembly (BHA) are over the maximum output torque of orienter, This caused that it difficult to orient. Therefore, we need to calculate the maximum torque and drag in the process of orientation, it can provide a theoretical basis for designing and selecting the hydraulic orienter. Compared with the conventional force analysis, this paper additionally considered the case of zero weight on bit (WOB), the impact of the mud viscous forces and the relationship between dynamic and static friction, so that we can get more precise result of force analysis.


Author(s):  
Dapeng Zhao ◽  
Sigve Hovda ◽  
Sigbjørn Sangesland

The whirl phenomena in the bottom hole assembly (BHA) is believed to be formed by the imbalance of the rotational drill collar. Backward whirl is caused by the nonlinear contact between the BHA and the borehole, and can be extremely damaging to the down hole tools and borehole. In the previous studies, a two-degrees-of-freedom lumped parameter model is developed for representing the drill collar in lateral motions (whirl). Due to the bit-rock interaction, the stick slip torsional vibration is very common. In the current work, therefore, the torsional vibration causing fluctuation of rotary speed is taken into account. The simulation results indicate that the drill collar whirls forward at lower constant rotary speed. With increasing rotary speed, the backward whirl is activated by the contact between the drill collar and the borehole wall. The nonlinear contact forces obey the Hertzian contact law, which led to lateral bounce of the drill collar and impact borehole wall chaotically. The modified Karnopp friction model is adopted to simulate the stick slip rotary vibration of the BHA. The different characters of lateral vibrations are identified by a power spectrum density diagram with and without consideration of the stick slip vibration.


2019 ◽  
pp. 30-38
Author(s):  
Rasul M. Aliyev ◽  
Shamil M. Kurbanov ◽  
Temirlan M. Umariev

The issue of vertical wells curvature is important, especially when conducting wells in complex geological conditions of drilling, due to the increasing depth of the wells and the corresponding rise in the cost of drilling. The cause of this circumstance lies in the large time and financial costs while flattening of the bent wells. Moreover, it should be noted that during the subsequent drilling of a curved well the risk of key-seating and the corresponding complications increases. That is why large oil field service companies and drilling enterprises are paying more and more attention to solving the problem of vertical wells curvature. This article is devoted to investigation the effect of rotation of the drill string on the deflecting force on the bit while drilling a vertical well in a rotary way. We suggest using of eccentric drill collars for drilling vertical wells in difficult geological conditions. Also, we create an expression for the dynamic milling force on the bit, taking into account the usage of an eccentric drill collar in the composition of bottom-hole assembly.


Author(s):  
Y. D. Mulia

For S-15 and S-14 wells at South S Field, drilling of the 12-1/4” hole section became the longest tangent hole section interval of both wells. There were several challenges identified where hole problems can occur. The hole problems often occur in the unconsolidated sand layers and porous limestone formation sections of the hole during tripping in/out operations. Most of the hole problems are closely related to the design of the Bottom Hole Assembly (BHA). In many instances, hole problems resulted in significant additional drilling time. As an effort to resolve this issue, a new BHA setup was then designed to enhance the BHA drilling performance and eventually eliminate hole problems while drilling. The basic idea of the enhanced BHA is to provide more annulus clearance and limber BHA. The purpose is to reduce the Equivalent Circulating Density (ECD,) less contact area with formation, and reduce packoff risk while drilling through an unconsolidated section of the rocks. Engineering simulations were conducted to ensure that the enhanced BHA were able to deliver a good drilling performance. As a results, improved drilling performance can be seen on S-14 well which applied the enhanced BHA design. The enhanced BHA was able to drill the 12-1/4” tangent hole section to total depth (TD) with certain drilling parameter. Hole problems were no longer an issue during tripping out/in operation. This improvement led to significant rig time and cost savings of intermediate hole section drilling compared to S-15 well. The new enhanced BHA design has become one of the company’s benchmarks for drilling directional wells in South S Field.


Author(s):  
Jialin Tian ◽  
Xuehua Hu ◽  
Liming Dai ◽  
Lin Yang ◽  
Yi Yang ◽  
...  

This paper presents a new drilling tool with multidirectional and controllable vibrations for enhancing the drilling rate of penetration and reducing the wellbore friction in complex well structure. Based on the structure design, the working mechanism is analyzed in downhole conditions. Then, combined with the impact theory and the drilling process, the theoretical models including the various impact forces are established. Also, to study the downhole performance, the bottom hole assembly dynamics characteristics in new condition are discussed. Moreover, to study the influence of key parameters on the impact force, the parabolic effect of the tool and the rebound of the drill string were considered, and the kinematics and mechanical properties of the new tool under working conditions were calculated. For the importance of the roller as a vibration generator, the displacement trajectory of the roller under different rotating speed and weight on bit was compared and analyzed. The reliable and accuracy of the theoretical model were verified by comparing the calculation results and experimental test results. The results show that the new design can produce a continuous and stable periodic impact. By adjusting the design parameter matching to the working condition, the bottom hole assembly with the new tool can improve the rate of penetration and reduce the wellbore friction or drilling stick-slip with benign vibration. The analysis model can also be used for a similar method or design just by changing the relative parameters. The research and results can provide references for enhancing drilling efficiency and safe production.


Author(s):  
Ya. M. Kochkodan ◽  
A.I. Vasko

The article presents the main factors affecting the buckling when drilling vertical wells. The authors study analytically the effect of the weight on the bit and the force of the interaction of a drill string with a borehole wall using a uniform-sized arrangement of the bottom-hole assembly and the borehole wall which is located in a deviated wellbore when drilling in isotropic rocks in case the drilling direction coincides with the direction of the force acting on the bit. Differential equations of the elastic axis of the drill string are worked out. The solutions of these equations have given nondimensional dependences between the technological parameters. The authors have obtained the graphical dependences of the distance from the bit to the “drill string - borehole wall” contact point and the normal reaction of the bottom to the bit and the “drill string - borehole wall” clearance. The dependence for identifying the drilling anisotropy index in oblique beds is obtained. An interrelation between the anisotropy drilling index, the zenith angle, the bedding angle, the bottom-hole assembly, the borehole dimensions and the axial weight on the bit has been established. The authors have studied analytically the effect of the weight on the bit and the force of the “drill string - borehole wall” interaction, when installing the centralizer to the bottom-hole assembly. The differential equations of the elastic axis of the drill string with the centralizer in the bottom-hole assembly are obtained. It is established that with the increase in the axial weight on the bit and the “drill collars - borehole wall” clearance, the distance from the bit to the contact point of the borehole wall decreases; whereas with the increase of the deviation angle and the clearance, the pressure force of the column on the walls increases. It has also been established that the anisotropy drilling index reduces the distance from the bit to the point contact both in a slick BHA and in the bottom hole assembly with the centralizer. The presence of a centralizer in the bottom hole assembly increases the distance from the bit to the contact point between the string and the borehole wall, makes it possible to increase the weight on the bit without the risk of increasing a deviation angle.


2011 ◽  
Author(s):  
Zimuzor Michael Okafor ◽  
Andrew John Buchan ◽  
Dmitry Diyanov ◽  
Sheldon Andre Rawlins ◽  
Grigoriy Zhadan ◽  
...  

2021 ◽  
Author(s):  
Stephen Fleming ◽  
Roberto Ucero ◽  
Yuliya Poltavchenko

Abstract After analyzing the historical data of neighboring wells adjacent to the drilling site, 11 bit trips were required due to the low mechanical performance of the bottom hole assembly elements. This observation is based on maximum circulation hours and low helical bucking values that make it uneconomic to drill the sections with a positive displacement motor drive system. A redesign the bottom hole assembly was proposed to achieve an improved mechanical performance which allowed the section to be drilled with a single assembly. With a focus on increasing the mechanical limitations of the downhole elements, the use of 4 ¾" equipment is considered instead of the 3 ½" standard equipment used in this hole size. One of the biggest challenges was modifying the 4 ¾" positive displacement motor (PDM) to fit into the 5 ½" hole given that the mud motor has a maximum unmodified diameter of 5 ½". Using the force analysis module of a State-of-the-art BHA modelling software suite, multiple iterations were performed to simulate and validate an alternative PDM design and accompanying directional assembly. This new design featured modifications to an existing 4 ¾" PDM deploying a long gauge bit in combination with a fit for purpose measurement while drilling system. After numerous runs using this assembly design, it was found that there was no additional or unexpected wear of the modified Mud Motor components or associated elements of the downhole equipment. These observations act to validate the pre-job engineering force analysis. With the improved mechanical specifications of the 4 ¾" Bottom Hole Assembly (BHA) components, circulating hours were increased from 100 hours to 250+ hours in a stepwise process. This enabled drilling of the entire 5 ½" section with a single BHA, comparing favorably to the legacy approach with an average of eleven bit runs. The modified 4 ¾" PDM coupled with long gauge bit technology enabled a reduction in the oriented to rotate drilling ratio and an associated increase in the overall rate of penetration (ROP). It can be concluded that the substitution of 4 ¾" drilling equipment for 3 ½" in the 5 ½" hole section, increased the drilling efficiency between 30-50% according to field data obtained in Ukraine. The modified 4 ¾" PDM combined with long gauge bit technology has the potential to improve 5 ½" hole drilling performance in other locations. Following a structured planning process using State-of-the-art BHA modelling software suite enabling the evaluation of the significant forces that act in the drilling assembly and so significantly reducing the risks associated with exceeding the original design limits of the assembly. By improving the mechanical performance of the drilling assembly in a 5 ½" hole, new territory for drilling engineers and design engineers is now available to increase the drilling performance in slim wellbores.


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