Hindcasting VIM-Induced Mooring Fatigue for the Genesis Spar

Author(s):  
David W. Smith ◽  
H. M. Thompson ◽  
T. Kokkinis ◽  
W. L. Greiner

A number of spars are being installed in deepwater areas in the Gulf of Mexico (GoM) which are subject to loop / eddy current conditions and require that their mooring system be designed for Vortex Induced Motion (VIM). This paper presents insights into fatigue and wear issues for mooring systems of spars subject to VIM, and illustrates the importance of reassessing industry practices for mooring strength and fatigue design for mooring systems that must resist VIM. During the GoM Millennium Eddy Current Event in April 2001, the ChevronTexaco Genesis spar platform, which is installed in Green Canyon Block 205 in the GoM, underwent VIM which was greater than anticipated during the original design of the mooring and riser systems. A key part of developing a permanent solution for ensuring integrity in future large VIM events was the assessment of fatigue and wear damage accumulated in past VIM events, for the purpose of ensuring fitness of the components of the mooring system for future service. The main elements of this assessment were: (a) The hindcast of the mooring line tensions from measured platform motions. (b) The evaluation of stress concentration on the mooring chain in the fairleads. (c) The assessment of fatigue damage for high amplitude/low cycle conditions, and (d) The assessment of accumulated wear. The results of this fatigue assessment led to a decision to replace the fairlead chain segments on 4 of the 14 mooring legs of Genesis, in order to ensure that they would have adequate fatigue endurance under the Stepped Line Tensioning (SLT) solution developed to mitigate the risk of VIM of the spar in the future. The project team’s unique understanding of mooring system response under VIM and resulting mooring component fatigue and wear issues led to the development of novel fatigue and wear hindcasting procedures that allowed the project to reliably assess the remaining life of the mooring components, and make decisions to selectively replace some of the components to ensure integrity for the remaining life of the platform under the SLT solution.

Author(s):  
Spiro J. Pahos ◽  
Georgina Maldonado ◽  
Paul C. Westlake

Abstract Traditionally mooring line strength assessment is based on a deterministic approach, where the mooring system is evaluated for a design environment defined by a return period. The mooring system response is then checked against the mooring strength to ensure a required factor of safety. Some codes adopt a deterministic approach [1], [2], [3]. Other codes like [4] adopt a partial safety factor format where uncertainties are addressed through load factors for load components and material factors for line strength. Industry practices give guidance on mooring analysis methodology together with analysis options like coupled, de-coupled, time domain, frequency domain and the associated line tension safety factors. Prior work has demonstrated that discrepancies in mooring line tensions are observed when different analytical approaches are used [5]. Namely, the mooring line tensions of a semi-submersible unit in a coupled time domain analysis, were found to be non-compliant, whereas those calculated using a decoupled time domain analysis returned compliant tensions. This work focuses on a coupled dynamic analysis where all inertial, hydrodynamic and mechanical forces are assessed to determine the subsequent motions. Despite being considered the most accurate to capture the true dynamic response, a coupled analysis is also the least efficient in terms of the required computer resources and engineering effort [1]. This paper presents further discussion on the above observation in mooring tensions and also considers differences in the installation’s excursion. All responses are evaluated in the time domain where the nonlinear dynamic behavior of the mooring lines, slowly varying wave drift forces and coupling effects are captured. Agreement is found in the present computations, carried out with two renowned hydrodynamic codes, which validate former results and reiterate the need to distinguish between time domain methods and recommended appropriate safety factors accordingly.


2018 ◽  
Vol 140 (5) ◽  
Author(s):  
Jinsong Liu ◽  
Lance Manuel

As offshore wind turbines supported on floating platforms extend to deep waters, the various effects involved in the dynamics, especially those resulting from the influence of moorings, become significant when predicting the overall integrated system response. The combined influence of waves and wind affect motions of the structure and induce tensile forces in mooring lines. The investigation of the system response under misaligned wind-wave conditions and the selection of appropriate mooring systems to minimize the turbine, tower, and mooring system loads is the subject of this study. We estimate the 50-year return response of a semisubmersible platform supporting a 13.2 MW wind turbine as well as mooring line forces when the system is exposed to four different wave headings with various environmental conditions (wind speeds and wave heights). Three different mooring system patterns are presented that include 3 or 6 mooring lines with different interline angles. Performance comparisons of the integrated systems may be used to define an optimal system for the selected large wind turbine.


2021 ◽  
Vol 9 (2) ◽  
pp. 103
Author(s):  
Dongsheng Qiao ◽  
Binbin Li ◽  
Jun Yan ◽  
Yu Qin ◽  
Haizhi Liang ◽  
...  

During the long-term service condition, the mooring line of the deep-water floating platform may fail due to various reasons, such as overloading caused by an accidental condition or performance deterioration. Therefore, the safety performance under the transient responses process should be evaluated in advance, during the design phase. A series of time-domain numerical simulations for evaluating the performance changes of a Floating Production Storage and Offloading (FPSO) with different broken modes of mooring lines was carried out. The broken conditions include the single mooring line or two mooring lines failure under ipsilateral, opposite, and adjacent sides. The resulting transient and following steady-state responses of the vessel and the mooring line tensions were analyzed, and the corresponding influence mechanism was investigated. The accidental failure of a single or two mooring lines changes the watch circle of the vessel and the tension redistribution of the remaining mooring lines. The results indicated that the failure of mooring lines mainly influences the responses of sway, surge, and yaw, and the change rule is closely related to the stiffness and symmetry of the mooring system. The simulation results could give a profound understanding of the transient-effects influence process of mooring line failure, and the suggestions are given to account for the transient effects in the design of the mooring system.


Author(s):  
Will Brindley ◽  
Andrew P. Comley

In recent years a number of high profile mooring failures have emphasised the high risk nature of this element of a floating structure. Semi-submersible Mobile Offshore Drilling Units (MODUs) operating in the harsh North Sea environment have experienced approximately 3 mooring failures every 2 years, based on an average population of 34 units. In recognition of the high mooring failure rates, the HSE has introduced recommendations for more stringent mooring strength requirements for units operating on the UK Continental Shelf (UKCS) [17]. Although strength requirements are useful to assess the suitability of a mooring design, they do not provide an insight into the question: what is the reliability of the mooring system? This paper aims to answer this question by evaluating failure statistics over the most recent decade of available data. Mooring failure rates are compared between the Norwegian Continental Shelf (NCS), the UKCS, and with industry code targets to understand how overall reliability is related to the strength capacity of a mooring system. The failure statistics suggest that a typical MODU operating in the UKCS would experience a mooring line failure in heavy weather approximately every 20 operating years. This failure rate appears to be several orders of magnitude greater than industry targets used to calibrate mooring codes. Despite the increased strength requirements for the NCS, failure rates do not appear to be lower than the UKCS. This suggests that reliability does not correlate well with mooring system strength. As a result, designing to meet the more rigorous HSE requirements, which would require extensive upgrades to existing units, may not significantly increase mooring system reliability. This conclusion needs to be supported with further investigation of failure statistics in both the UKCS and NCS. In general, work remains to find practical ways to further understand past failures and so improve overall reliability.


Author(s):  
T. Kokkinis ◽  
R. E. Sandstro¨m ◽  
H. T. Jones ◽  
H. M. Thompson ◽  
W. L. Greiner

A number of spars are being installed in deepwater areas in the Gulf of Mexico (GoM), which are subject to loop / eddy current conditions and must be designed for Vortex-Induced Motion (VIM). This paper shows how recent advances in VIM prediction enabled an efficient and effective mooring design solution for the existing Genesis classic spar, which is installed in Green Canyon Block 205 in the GOM. The solution may also be applicable to new spar designs. During the Gulf of Mexico Millennium Eddy Current event in April 2001, the Genesis spar platform underwent vortex induced motions (VIM) which were greater than anticipated during the design of the mooring & riser systems. Analysis showed that if such large motions were to occur in higher currents in the range of the 100-year event, they could cause significant fatigue damage, and could lead to peak tensions in excess of design allowables. After a comprehensive evaluation of potential solutions, Stepped Line Tensioning (SLT) was determined to be the best approach for restoring the platform’s original mooring capacity on technical, cost and schedule grounds. SLT did not require extensive redesign of the existing mooring system of the spar. Furthermore, SLT provided a means to improve mooring integrity on an interim basis, while completing details for permanent implementation. Under SLT, the pretensions of the mooring lines are adjusted based on forecast currents in order to keep the platform below the VIM lock-in threshold at all times and for all eddy/loop current conditions up to and including the 100-year condition. High Reynolds number model tests conducted with a new test methodology were used to get a reliable prediction of the spar’s VIM response for this evaluation.


2021 ◽  
Author(s):  
Willemijn Pauw ◽  
Remco Hageman ◽  
Joris van den Berg ◽  
Pieter Aalberts ◽  
Hironori Yamaji ◽  
...  

Abstract Integrity of mooring system is of high importance in the offshore industry. In-service assessment of loads in the mooring lines is however very challenging. Direct monitoring of mooring line loads through load cells or inclinometers requires subsea installation work and continuous data transmission. Other solutions based on GPS and motion monitoring have been presented as solutions to overcome these limitations [1]. Monitoring solutions based on GPS and motion data provide good practical benefits, because monitoring can be conducted from accessible area. The procedure relies on accurate numerical models to model the relation between global motions and response of the mooring system. In this paper, validation of this monitoring approach for a single unit will be presented. The unit under consideration is a turret-moored unit operating in Australia. In-service measurements of motions, GPS and line tensions are available. A numerical time-domain model of the mooring system was created. This model was used to simulate mooring line tensions due to measured FPSO motions. Using the measured unit response avoids the uncertainty resulting from a prediction of the hydrodynamic response. Measurements from load cells in various mooring lines are available. These measurements were compared against the results obtained from the simulations for validation of the approach. Three different periods, comprising a total of five weeks of data, were examined in more detail. Two periods are mild weather conditions with different dominant wave directions. The third period features heavy weather conditions. In this paper, the data set and numerical model are presented. A comparison between the measured and numerically calculated mooring line forces will be presented. Differences between the calculated and measured forces are examined. This validation study has shown that in-service monitoring of mooring line loads through GPS and motion data provides a new opportunity for mooring integrity assessment with reduced monitoring system complexity.


Author(s):  
Gang Zou ◽  
Lei Wang ◽  
Feng Zhang

As the offshore industry is developing into deeper and deeper water, station keeping technics are becoming more and more important to the industry. Based on the dynamic positioning system, the thruster assisted mooring system (TAMS) is developed, which consisted of mooring lines and thrusters. The main function of the TAMS is to hold a structure against wind wave and current loads with its thruster and cables, which is mainly evaluated by the holding capacity of the system. The arrangement of the mooring lines (location of anchor or the mooring line angle relative to platform) will directly affect the TAMS holding capacity because of the influence of the directions of the mooring forces. So finding out an optimum arrangement of the mooring lines is essential since the performance of the TAMS depends greatly on the arrangement of the mooring lines. The TAMS of a semi-submersible platform, which is studied in this paper, consisted of eight mooring lines. By fixing the layout of the thrusters and changing the location of each mooring line for every case, the performances of the TAMS are analyzed. The platform motions, mooring line tensions and power consumptions are compared to obtain the optimum arrangement of mooring lines, and thus a thruster assisted mooring system with a better performance can be achieved. Time domain simulation is carried out in this paper to obtain the results.


2021 ◽  
Author(s):  
Dag Børre Lillestøl ◽  
Odd Torbjørn Kårvand ◽  
Are Torstensen

Abstract This paper outlines an approach on how to improve the mooring integrity of existing long term mooring systems by using existing and commercially available data. It will be demonstrated how the use of AIS and hindcast weather data can be used to increase understanding of mooring systems and to monitor and quantify gaps between "as-designed", "as-installed" and "as-is" of a long term mooring system. Long term moored units have traditionally suffered from many early failures, caused by damages and errors introduced in the installation phase, and costly and unnecessary "late in life" failures. A fact rated high on the agenda of the underwriters. Numerous papers have been written on this topic, but it is only in recent years the industry have started to ensure that systems are inspected to a sufficient degree with respect to the physical condition, taking these learnings into account. However, the second important element, the calibration of the mooring analysis vs. actual vessel and mooring system behavior/performance, have not yet gotten the attention required. Deviations from the intended design are introduced in the installation phase of a mooring system. In addition, the design assumptions will never be fully accurate. The gap between the design assumptions and the actual system will increase over time, and the industry today do not focus on mapping and quantifying the effect of this gap sufficiently. The described method explains how one can introduce a pro-active approach, without installing onboard equipment, but rather utilizing algorithms on existing data and design documentation. This paper focuses on the use of AIS data in combination with historic weather/environmental data and seek to demonstrate how this low-cost method can provide useful information with respect to the mooring system. To emphasize the mapped importance of such calibrations, the July 2021 Edition of the in-service DNV Class Rules, DNVGL-OS-0300, formally introduces requirements to calibration of design assumptions of long term mooring units through use of survey data, service history and actual mooring system behavior in order to ensure a unit's mooring system condition and performance is known in light of the original design assumptions.


Author(s):  
Zhuang Kang ◽  
Rui Chang ◽  
Youwei Kang ◽  
Shanchuan Liu

Abstract The taut mooring system is widely used for some advantages, such as smaller mooring radius, lighter total weight and better anti-corrosion performance. In this paper, the taut mooring system of a Truss Spar platform which was taken as the research object was investigated under the condition of 2000 m water depth in South China Sea. Firstly, the main body of the platform was analyzed in frequency domain based on the 3-d potential theory, and then the nonlinear solutions of platform displacement and mooring line force were obtained by using coupling analysis method in time domain, which determined the preliminary design parameters of mooring system. The sensitivity of the taut system is studied by changing several design parameters such as the top angle of mooring line, cable hole position and method of mooring disposal. In summary, the variation of the motion and dynamic response of the platform and mooring system has been explored and summarized by studying the design process and influential parameter of dynamic characteristics of mooring system and optimizing ideas of relevant parameters, which can further provide technical support and engineering reference for the design and application of the taut mooring system of deepwater Truss Spar platforms.


Author(s):  
Jiawen Li ◽  
Qiang Zhang ◽  
Jiali Du ◽  
Yichen Jiang

Abstract This paper presents a parametric design study of the mooring system for a floating offshore wind turbine. We selected the OC4 DeepCwind semisubmersible floating wind turbine as the reference structure. The design water depth was 50 m, which was the transition area between the shallow and deep waters. For the floating wind turbine working in this water area, the restoring forces and moments provided by the mooring lines were significantly affected by the heave motion amplitude of the platform. Thus, the mooring design for the wind turbine in this working depth was different from the deep-water catenary mooring system. In this study, the chosen design parameters were declination angle, fairlead position, mooring line length, environmental load direction, and mooring line number. We conducted fully coupled aero-hydro dynamic simulations of the floating wind turbine system in the time domain to investigate the influences of different mooring configurations on the platform motion and the mooring tension. We evaluated both survival and accidental conditions to analyze the mooring safety under typhoon and mooring fail conditions. On the basis of the simulation results, this study made several design recommendations for the mooring configuration for floating wind turbines in intermediate water depth applied in China.


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