Influence of Coating Spray on Surface Measurement Using 3D Optical Scanning Systems

2019 ◽  
Author(s):  
Yuhang Yang ◽  
Siyuan Chen ◽  
Letao Wang ◽  
Jingying He ◽  
Shang-Ming Wang ◽  
...  
Keyword(s):  
Structured Light ◽  
Spray Coating ◽  
Surface Measurement ◽  
Scanning System ◽  
3D Measurement ◽  
Optical Scanning ◽  
Wide Range ◽  
Structured Light Scanning ◽  
3D Measurement System ◽  
Scanning Systems

Abstract High-resolution 3D measurement is crucial for a wide range of applications in manufacturing. With the recent development of optical technologies, the performance of many 3D scanning systems has entered the practical range for object digitizing, reverse engineering, quality control, and many other manufacturing applications. In order to extend the measurement capability to reflective or transparent surfaces, a common practice for reducing the unwanted reflection and refraction is to coat the surfaces with micro-particle spray. There is, however, limited discussion about the influence of coating spray on the resulted measurement precision of 3D optical scanning systems, and due to lack of standardized procedure for spray coating, the variability caused by different operators in surface measurement remains to be examined. This paper investigates the 3D data acquisition of spray-coated surfaces with a structured-light scanning system through experiments and statistical analysis. Both surface roughness and spatial statistics are used to quantitatively evaluate the characteristics of the 3D measurement system. Gauge R&R study is conducted to determine measurement repeatability and reproducibility. The results demonstrate that both the number of spray pass and the skill of the individual operator can significantly affect the performance of the structured-light scanning system. Other pertinent suggestions for the operation of 3D optical scanning systems with spray coating are also provided.

scholarly journals A High-Precision Registration Technology Based on Bundle Adjustment in Structured Light Scanning System

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Jianying Yuan ◽  
Qiong Wang ◽  
Xiaoliang Jiang ◽  
Bailin Li
Keyword(s):  
High Precision ◽  
Large Scale ◽  
Structured Light ◽  
Bundle Adjustment ◽  
Scanning System ◽  
Control Points ◽  
Registration Method ◽  
Global Control ◽  
3D Data ◽  
Structured Light Scanning

The multiview 3D data registration precision will decrease with the increasing number of registrations when measuring a large scale object using structured light scanning. In this paper, we propose a high-precision registration method based on multiple view geometry theory in order to solve this problem. First, a multiview network is constructed during the scanning process. The bundle adjustment method from digital close range photogrammetry is used to optimize the multiview network to obtain high-precision global control points. After that, the 3D data under each local coordinate of each scan are registered with the global control points. The method overcomes the error accumulation in the traditional registration process and reduces the time consumption of the following 3D data global optimization. The multiview 3D scan registration precision and efficiency are increased. Experiments verify the effectiveness of the proposed algorithm.

Cylindrical Pin Embossment on A5083 Aluminum Alloy Substrate Fabricated by Friction Stir Forming

2017 ◽  
Vol 730 ◽  
pp. 253-258 ◽  
Author(s):  
Takahiro Ohashi ◽  
Hamed Mofidi Tabatabaei ◽  
Tadashi Nishihara
Keyword(s):  
Aluminum Alloy ◽  
Substrate Material ◽  
Back Surface ◽  
3D Measurement ◽  
Friction Stir ◽  
Single Pass ◽  
Tool Shoulder ◽  
Shoulder Diameter ◽  
Wide Range ◽  
3D Measurement System

This paper reports friction-stir forming (FSF) of cylindrical pin embossments on JIS A5083 aluminum alloy medium gauge plate. A substrate material was put on an emboss die and conducted friction stirring on its back surface. The die has 1mm diameter and 0.5mm deep fine holes at 1.5mm pitch on its top, and the material successfully filled them due to high pressure and heat caused by friction stirring. Three tools having different shoulder diameter were utilized to investigate the deformable area with a single pass. As a consequence, faster spindle speed, slower tool feed rate, and larger tool shoulder contribute to a wider range of completely formed pins. Extrusion of the material to the die cavity seemed to be mostly limited under the area of the shoulder. The ratios of the band width of the complete pins to the shoulder diameter were increased with the larger diameter of the shoulder of the FSF tool. Therefore, a larger shoulder was more effective for wide-range embossing with a single pass. In addition, we evaluated the shape of formed pins with a non-contact 3D measurement system. Accuracy of the height of the completely formed pins was within ±0.013mm, which was comparable with machining.

Pipeline inwall 3D measurement system based on the cross structured light

2014 ◽  
Author(s):  
Da Shen ◽  
Zhipeng Lin ◽  
Lei Xue ◽  
Qiang Zheng ◽  
Zichi Wang
Keyword(s):  
Measurement System ◽  
Structured Light ◽  
3D Measurement ◽  
The Cross ◽  
3D Measurement System

Structured light with coded aperture for wide range 3D measurement

2012 ◽  
Author(s):  
Hiroshi Kawasaki ◽  
Yuuki Horita ◽  
Hiroki Morinaga ◽  
Yuuki Matugano ◽  
Satoshi Ono ◽  
...  
Keyword(s):  
Structured Light ◽  
Coded Aperture ◽  
3D Measurement ◽  
Wide Range
Sign in / Sign up

Export Citation Format

Share Document