Effect of Binder Content on Hybrid Magnetic Tool Behavior

Author(s):  
Max Stein ◽  
Hitomi Yamaguchi

This paper proposes the use of a hybrid magnetic tool, consisting of magnetic particles bonded with water-soluble glue, to improve both surface roughness and form accuracy of brittle materials such as ceramics. As the binder gradually dissolves into the lubricant, the bonded hybrid magnetic tool transforms to a particle brush in a magnetic field, increasing the deformability of the tool and its ability to conform to the target surface. This paper describes the effects of the tool transformation — from a bonded tool to a particle brush — on the characteristics of finished yttrium aluminum garnet (YAG) laser ceramics. The bonded tool removes material to flatten and smooth the target surface at the start of the process, gradually transitions to a particle brush (starting at the tool periphery), and finally smooths the surface as a flexible particle brush. The tool deformability and transition speed are adjustable by the binder content.

Author(s):  
Daniel Ross ◽  
Yanming Wang ◽  
Hadyan Ramadhan ◽  
Hitomi Yamaguchi

Transparent polycrystalline yttrium aluminum garnet (YAG) ceramics have garnered an increased level of interest for high-power laser applications due to their ability to be manufactured in large sizes, and doped in relatively substantial concentrations when compared to traditional single-crystalline gain media. However, surface characteristics have a direct effect on the lasing ability of these materials, and a lack of a fundamental understanding of the polishing mechanisms of these ceramics remains a challenge for their utilization. The aim of this paper is to study the polishing characteristics of YAG ceramics using magnetic field-assisted finishing (MAF). An experimental setup was developed, through the refinement of the MAF process, for YAG ceramic workpieces. Using this equipment with diamond abrasives, the YAG ceramic surfaces were polished to sub-nanometer scale. Polishing trials with fine diamond abrasive and colloidal silica were then performed on this sub-nanometer surface and the material removal mechanisms were analyzed. Polishing with 0–0.1 μm diameter diamond abrasive caused increasing roughness with polishing time due to the continuous cycle of relatively substantial chipping followed by minor smoothing. Polishing with colloidal silica caused valleys to widen with increased polishing time and the grain structure of the ceramic influenced the material removal.


2013 ◽  
Vol 395-396 ◽  
pp. 985-989 ◽  
Author(s):  
Jin Zhong Wu ◽  
Yan Hua Zou

In this paper, a new plane magnetic abrasive finishing process by using alternating magnetic field is proposed to improve the efficiency and surface precision. In alternating magnetic field, the forced direction of magnetic particles is changing. Therefore, magnetic particles could produce the up and down movement, which promote the scatter of magnetic particles , improve the roll of abrasive particles and enhance the utilization of abrasive. In order to know well the magnetic intensity distribution in processing area, measured the magnetic flux density. Finishing force is important to understand the mechanism of material removal, investigated to the finishing force and contrasted to the movement changes of magnetic particles in water-soluble finishing fluid and oily finishing fluid. A set of experimental devices have been designed to realize surface polishing on C2801 brass plate, the results proved the feasibility of this method, which can improve the workpiece surface quality.


2016 ◽  
Vol 4 (4) ◽  
Author(s):  
Daniel Ross ◽  
Yanming Wang ◽  
Hadyan Ramadhan ◽  
Hitomi Yamaguchi

Transparent polycrystalline yttrium aluminum garnet (YAG) ceramics have garnered an increased level of interest for high-power laser applications due to their ability to be manufactured in large sizes and to be doped in relatively substantial concentrations. However, surface characteristics have a direct effect on the lasing ability of these materials, and a lack of a fundamental understanding of the polishing mechanisms of these ceramics remains a challenge to their utilization. The aim of this paper is to study the polishing characteristics of YAG ceramics using magnetic field-assisted finishing (MAF). MAF is a useful process for studying the polishing characteristics of a material due to the extensive variability of, and fine control over, the polishing parameters. An experimental setup was developed for YAG ceramic workpieces, and using this equipment with diamond abrasives, the surfaces were polished to subnanometer scales. When polishing these subnanometer surfaces with 0–0.1 μm mean diameter diamond abrasive, the severity of the initial surface defects governed whether improvements to the surface would occur at these locations. Polishing subnanometer surfaces with colloidal silica abrasive caused a worsening of defects, resulting in increasing roughness. Colloidal silica causes uneven material removal between grains and an increase in material removal at grain boundaries causing the grain structure of the YAG ceramic workpiece to become pronounced. This effect also occurred with either abrasive when polishing with iron particles, used in MAF to press abrasives against a workpiece surface, that are smaller than the grain size of the YAG ceramic.


Author(s):  
M. Hibino ◽  
K. Irie ◽  
R. Autrata ◽  
P. schauer

Although powdered phosphor screens are usually used for scintillators of STEM, it has been found that the phosphor screen of appropriate thickness should be used depending on the accelerating voltage, in order to keep high detective quantum efficiency. 1 It has been also found that the variation in sensitivity, due to granularity of phosphor screens, makes the measurement of fine electron probe difficult and that the sensitivity reduces with electron irradiation specially at high voltages.In order to find out a preferable scintillator for STEM, single crystals of YAG (yttrium aluminum garnet), which are used for detecting secondary and backscattered electrons in SEM were investigated and compared with powdered phosphor screens, at the accelerating voltages of 100kV and 1 MV. A conventional electron detection system, consisting of scintillator, light guide and PMT (Hamamatsu Photonics R268) was used for measurements. Scintillators used are YAG single crystals of 1.0 to 3.2mm thicknesses (with surfaces matted for good interface to the light guide) and of 0.8mm thickness (with polished surface), and powdered P-46 phosphor screens of 0.07mm and 1.0mm thicknesses for 100kV and 1MV, respectively. Surfaces on electron-incidence side of all scintillators are coated with reflecting layers.


2020 ◽  
Vol 64 (1-4) ◽  
pp. 439-446
Author(s):  
Gildas Diguet ◽  
Gael Sebald ◽  
Masami Nakano ◽  
Mickaël Lallart ◽  
Jean-Yves Cavaillé

Magneto Rheological Elastomers (MREs) are composite materials based on an elastomer filled by magnetic particles. Anisotropic MRE can be easily manufactured by curing the material under homogeneous magnetic field which creates column of particles. The magnetic and elastic properties are actually coupled making these MREs suitable for energy conversion. From these remarkable properties, an energy harvesting device is considered through the application of a DC bias magnetic induction on two MREs as a metal piece is applying an AC shear strain on them. Such strain therefore changes the permeabilities of the elastomers, hence generating an AC magnetic induction which can be converted into AC electrical signal with the help of a coil. The device is simulated with a Finite Element Method software to examine the effect of the MRE parameters, the DC bias magnetic induction and applied shear strain (amplitude and frequency) on the resulting electrical signal.


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