Mechanical Properties and Microstructures of A356 Alloy Prepared by Casting Combined With Forging

2017 ◽  
Author(s):  
Zhenglong Liang ◽  
Qi Zhang

A novel process which combines casting with forging during one process was proposed to improve mechanical properties and refine microstructure. The microstructure evolution of as-cast samples and forged samples were analyzed by optical microscope and scanning electron microscope (SEM). The tensile properties and micro-hardness were also measured. The results show that combination of casting and forging can improve microstructure and decrease porosity of casting samples, consequently contributing to a better fatigue performance. The ultimate tensile strength and elongation were increased after forging process, however, the yield strength and micro-hardness decreased.

Author(s):  
B. F. Luan ◽  
L. Q. Yang ◽  
T. G. Wei ◽  
K. L. Murty ◽  
C. S. Long ◽  
...  

To investigate the effects of Mo and Bi on mechanical properties of a Zr-Fe-Cr alloy at room temperature, seven Zr-Fe-Cr-Mo-Bi alloys with different compositions were designed. They were subjected to a series of rolling processes and heat treatments, and then sampled to measure mechanical properties by hardness and tensile test and to characterize microstructures by scanning electron microscope (SEM) and electron channel contrast (ECC) technique. Results indicated that among them two types of Zr-Fe-Cr-Mo-Bi alloys achieve the designed goals on mechanical properties and have the following advantages: (i) the hardness of the alloys, up to 334HV after annealing, is 40% higher than traditional Zr-4. (ii) The yield strength (YS) and ultimate tensile strength (UTS) of the alloys are 526 MP a and 889 MP a after hot rolling and annealing, markedly higher than the traditional Zr alloy. (iii) Good plasticity of the new Zr-Fe-Cr-Mo-Bi alloy is obtained with about 40% elongation, which is greatly higher than the Zr-Fe-Cr-Mo alloy thanks to the addition of Bi offsetting the disadvantage of addition Mo. Furthermore, according to observations of the microstructure observation, the reasons of the effect of the Mo and Bi elements on the mechanical performance of Zr-Fe-Cr alloy were studied and discussed.


2013 ◽  
Vol 750-752 ◽  
pp. 671-674
Author(s):  
Rong Hua Zhang ◽  
Yong An Zhang ◽  
Bao Hong Zhu

In this paper, the Al-8.5Fe-1.3V-1.7Si alloys were fabricated by spray forming and extrusion process. The microstructure and mechanical properties of the alloy were investigated by means of metallographic, scanning electron microscope and tensile test. The results indicate that the tensile strength of the extrued alloys can reach 353MPa, the yield strength 300MPa, elongation 19.12%, at room temperature. At 250°C, the tensile strength of the extrued alloys can reach 221MPa, the yield strength 208MPa, elongation 13.33%.


2020 ◽  
Vol 846 ◽  
pp. 110-116
Author(s):  
Akash Mukhopadhyay ◽  
Probir Saha

Additive Friction Stir (AFS) has the potential for extensive future application in metal based additive manufacturing. Powder based AFS is specifically useful for fabricating functionally graded structures. But, the consolidation of powder inside the hollow tool used in this operation hinders the powder based AFS process. This problem could be resolved by Additive Friction Stir Processing (AFSP) while maintaining the key advantages of AFS. A 3D deposit structure of height 5 mm and width 64 mm was made from Al6061 alloy powder by AFSP. Mechanical properties like ultimate tensile strength, yield strength and micro-hardness of the deposit were evaluated in both longitudinal and transverse directions. The ultimate tensile strength and micro-hardness of the deposit were comparable to Al6061-O and there was a significant increment in tensile yield strength. Also, the isotropic nature of the deposit could be inferred from similar mechanical properties in the longitudinal and transverse direction. Dimple ruptures seen in fractographic analysis gave evidence to the ductile nature of the deposit.


2013 ◽  
Vol 686 ◽  
pp. 211-215
Author(s):  
Nadia Metidji ◽  
Nacer Eddine Bacha ◽  
Djamal Saidi ◽  
Slimane Boutarfaia

This work has been undertaken in order to determine the effect of alloying with Ni, Mo and B additions on physical and mechanical properties of FeAl alloys. The structural evolutions and morphological changes alloys were characterized by X. ray diffractometry (XRD), Scanning Electron Microscope (SEM) and an Optical Microscope. Antiphase domain sizes and morphologies are reported and correlations between such ordening phenomena, phase precipitations and mechanical properties (micro hardness at low temperature) are discussed.


2014 ◽  
Vol 893 ◽  
pp. 402-405
Author(s):  
Gang Chen ◽  
Zhi Min Zhang ◽  
Wei Chen

Mechanical properties of Al-12Zn-2.4Mg-1.2Cu alloy extruded sheet were investigated by tensile tests. Microstructures were investigated by optical microscopy (OM) and scanning electron microscope (SEM). The result shows that no matter in the L direction or in the T direction, the tensile strength and yield strength decrease with the increasing of the extrusion temperature in different states. The tensile strength and yield strength in the L direction are higher than in the T direction at different extrusion temperatures and different treatment states. When temperature is 340°C, the highest tensile strength is 780 MPa and the highest yield strength is 753 MPa in the two-stage solution and two-stage aging state. The reason for the higher mechanical properties are in the L direction in different states is mainly depend on the distribution direction of the grains.


2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040035
Author(s):  
Xiang Cai ◽  
Yanxin Qiao ◽  
Baojie Wang ◽  
Huiling Zhou ◽  
Yuxin Wang

The influence of rolling on nanomechanical and mechanical behavior of Mg-7Li alloy was investigated by nanoindentation, tensile test and scanning electron microscopy (SEM), respectively. The [Formula: see text]-Mg phase elongated along the rolling direction and gradually cracked. As the rolling ratio increased from 3 to 10, the hardness of [Formula: see text]-Mg and [Formula: see text]-Li phase increased by 7.35% and 20.75%, respectively. The fracture of alloys changed from ductile fracture to quasi-cleavage fracture. The yield strength and ultimate tensile strength increased by 23 MPa and 12 MPa, respectively, while elongation reduced by 12.5%.


2011 ◽  
Vol 311-313 ◽  
pp. 1873-1878
Author(s):  
Shu Zhi Zhang ◽  
Fan Tao Kong ◽  
Yu Yong Chen ◽  
Shu Long Xiao ◽  
Chao Cao

Ti-47Al-2Cr-2Nb-Y alloy pancake were produced by hot-pack forging. The microstructure of as-forged Ti-47Al-2Cr-2Nb-Y alloy were investigated by optical microscopy and scanning electron microscopy, showing that the forged alloy was composed of fine γ grains and retain cast lamella colonies surrounded by elongated B2 phase. Tensile properties of the material showed that yield strength (YS) and ultimate tensile strength (UTS) were decreased from 500MPa and 612MPa at room temperature to 420 MPa and 462 MPa at 800°C, respectively. With the temperature increasing to 900°C, elongation reached 120%.


Author(s):  
S. K. Padisala ◽  
A. Bhardwaj ◽  
K. Poluri ◽  
A. K. Gupta

Nitinol shape memory alloy is well known for its shape memory effect and super elastic effect. In the present work, the improvement of mechanical properties of nitinol alloy like yield strength, ultimate tensile strength and micro-hardness is discussed along with the study of evolution of micro-structure after every pass to extend the applications of shape memory alloys into high strength application areas. Severe plastic deformation processes are usually adopted for producing fine grain structures which improve the mechanical properties of a material. One such severe deformation process is constrained groove pressing, which is considered as one of the best severe plastic deformation techniques for sheet metals. The results of constrained groove pressing process on nitinol alloy show that the yield strength and the ultimate tensile strength have increased by about 3.6 times 2.5 times respectively, with an increment of 50% and 74% in micro-hardness after 1st pass of constrained groove pressing and 2nd pass of constrained groove pressing respectively. Microstructure shows increase in martensitic phase after constrained groove pressing processing. Increasing in twinning and grain boundary density can be observed in constrained groove pressing processed nitinol, which are the reasons for the tremendous increase in the strength of the alloy. Thus, the constrained groove pressing process on nitinol alloy can increase its range of application for high strength requirements.


2015 ◽  
Vol 60 (4) ◽  
pp. 3023-3028 ◽  
Author(s):  
A. Jarzębska ◽  
R. Bogucki ◽  
M. Bieda

In order to investigate the influence of the deformation degree and aging time on the mechanical properties and microstructure of AA7050 alloy static tensile test, microhardness measurements, calorimetric analysis and observations of the microstructure in the transmission and scanning electron microscope were carried out. For study a series of cylindrical specimens with an initial diameter of about 3 mm were used. The samples were saturated at a temperature of 470° C for 1 hour and quenched in water. The samples were then subjected to deformation up to the three levels: 0%, 5% and 10%. Deformed samples was artificially aged at 120°C for 6 hours, 12 hours, 24 hours and 72 hours. The results showed that the increase in the degree of deformation caused an increase in yield strength and a decrease in ductility. The longer aging time influenced on an increase in tensile strength, yield stress and microhardness and a decrease in ductility. An analysis of the precipitates present in the material was conducted. The highest value of yield strength equal 538 MPa with elongation 9.2% were obtained for sample pre-strained to 10% and aged for 24 hours. The obtained results showed that prolongation in aging time and use of pre-strain were beneficial for precipitation processes courses, consequently, for optimal mechanical properties of alloy 7050.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.


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