Temperature Simulation and Control System for Automobile Coating Line Drying Rooms

2015 ◽  
Author(s):  
Zhaoliang Jiang ◽  
Wenping Liu ◽  
Qingyue Wei ◽  
Zhishen Li
Keyword(s):  
Energy Loss ◽  
Manufacturing Systems ◽  
Energy Utilization ◽  
Regulation System ◽  
Drying Process ◽  
Automobile Body ◽  
Product Manufacturing ◽  
Drying System ◽  
And Control ◽  
Coating Line

Product manufacturing systems are one of the largest energy consumers. Focusing on the production of the automobile body coating in particular, the authors investigate the drying system of coating line to improve the energy efficiency during the drying process of the parts. First, The flow field of a drying room is simulated with FEM. Then, an applicable regulation system for controlling the energy loss is built. The proposed method effectively improves the energy utilization of the drying system; thus, decreasing energy loss.

scholarly journals Rapid Drying of High-Moisture Paddy Using a Pneumatic Dryer with Corrugated-Surface Drying Column

2020 ◽  
Vol 141 ◽  
pp. 01006
Author(s):  
Chatchai Nimmol ◽  
Aswin Yodrux ◽  
Anucha Hirunwat
Keyword(s):  
Energy Consumption ◽  
Energy Utilization ◽  
Drying Process ◽  
High Moisture ◽  
Corrugated Surface ◽  
First Pass ◽  
Drying System ◽  
Surface Drying ◽  
Different Characteristics ◽  
Surface Length

Combination of corrugated-surface drying column and multipass drying concept (first-pass and second-pass drying) was made to increase the performance of a pneumatic dryer for high-moisture paddy. In this study, different characteristics of the drying column, which could be characterized by the ratio between the corrugated-surface length (C) and the total length (L) of the drying column (or C/L), were proposed. The influences of drying temperature (120oC, 150oC, and 180oC) and value of C/L (0, 0.5 and 1.0) on the dryer performance and energy utilization of the drying process were disscussed. The drying column with a higher value of C/L had higher potential for increasing dryer performance. For the first-pass drying, the drying system using the drying column with corrugated surface could reduce the energy consumption by 14% to 44% compared with the drying system using the drying column without corrugated surface. For the second-pass drying, the drying system using the drying column with corrugated surface consumed more energy, however. The moisture reduction of paddy could also be significantly increased after the second-pass drying.

Konsumsi Energi Pada Alat Pengering Surya dan Tipe Bak Untuk Pengeringan Biji Kakao

2019 ◽  
Vol 17 (3) ◽  
Author(s):  
Lamhot P. Manalu
Keyword(s):  
Specific Energy ◽  
Fossil Fuels ◽  
Negative Impact ◽  
Solar Irradiation ◽  
Drying Process ◽  
Food Industries ◽  
Solar Dryer ◽  
Agricultural Applications ◽  
Drying System ◽  
Drying Efficiency

Crop drying is essential for preservation in agricultural applications. It is performed either using fossil fuels in an artificial mechanical drying process or by placing the crop under the open sun. The first method is costly and has a negative impact on the environment, while the second method is totally dependent on the weather. The drying process requires a lot of energy in relation to the amount of water that must be evaporated from the product. It is estimated that 12% of the total energy used by the food industries and agriculture absorbed in this process. Due to the limitation of energy resources, it is important to keep researching and developing of diversification and optimization of energy This study aims to assess the use of energy for cocoa drying using solar energy dryer and bin-type dryer, as well as to determine the drying efficiency of each type of dryer. The results showed that the efficiency of the solar dryer drying system ranges between 36% to 46%, while the tub-type dryers between 21.7% to 33.1%. The specific energy of solar dryer ranged from 6.17-7.87 MJ / kg, while the tub-type dryers 8.58-13.63 MJ / kg. Dryer efficiency is influenced by the level of solar irradiation and the amount of drying load, the higher the irradiation received and more cocoa beans are dried, the drying efficiency is also higher and the specific energy further down.Proses pengeringan memerlukan banyak energi sehubungan dengan banyaknya air yang harus diuapkan dari bahan yang dikeringkan. Pengeringan dapat dilakukan dengan menggunakan pengering mekanis berbahan bakar fosil atau dengan menempatkan produk di bawah matahari terbuka. Metode pertama adalah mahal dan memiliki dampak negatif pada lingkungan, sedangkan metode kedua sangat tergantung pada cuaca. Diperkirakan bahwa 12% dari total energi yang dipergunakan oleh industri pangan dan pertanian diserap untuk proses ini. Mengingat semakin terbatasnya sumber energi bahan bakar minyak maka usaha diversifikasi dan optimasi energi untuk pengeringan perlu terus diteliti dan dikembangkan. Salah satunya adalah pemanfaatan energi surya sebagai sumber energi terbarukan. Penelitian ini bertujuan untuk mengkaji penggunaan energi untuk pengeringan kakao dengan memakai pengering energi surya dan pengering tipe bak, serta untuk mengetahui efisiensi pengeringan dari masing-masing tipe pengering. Hasil kajian menunjukkan bahwa efisiensi total sistem pengeringan alat pengering surya berkisar antara 36% dan 46%, sedangkan pengering tipe bak antara 21.7% dan 33.1%. Kebutuhan energi spesifik alat pengering surya berkisar antara 6.17-7.87 MJ/kg, sedangkan alat pengering tipe bak 8.58-13.63 MJ/kg. Efisiensi alat pengering dipengaruhi oleh tingkat iradiasi surya dan jumlah beban pengeringan, semakin tinggi iradiasi yang diterima pengering serta semakin banyak biji kakao yang dikeringkan, maka efisiensi pengeringan juga semakin tinggi dan kebutuhan energi spesifik semakin turun.Keywords: energy, efficiency, cocoa, solar dryer, bin-type dryer.

scholarly journals Experimental and Numerical Investigations on Conductive Drying of Phosphate Washing Waste Clay

Minerals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 482
Author(s):  
Fatiha Berroug ◽  
Yassir Bellaziz ◽  
Naaila Ouazzani ◽  
Fatima Ait Nouh ◽  
Abdessamad Hejjaj ◽  
...  
Keyword(s):  
Scale Up ◽  
Free Water ◽  
Moisture Diffusivity ◽  
Sample Thickness ◽  
Total Production ◽  
Drying Process ◽  
One Dimensional ◽  
Numerical Investigations ◽  
The World ◽  
Drying System

Morocco is the leading producer of phosphate and its derivatives in the world with a total production of 35 Mt. However, the extraction and the valorization of this mine generate huge quantities of phosphate washing waste clay (PHWWC) that constitute a main environmental and economic concern. To facilitate this waste clay storage and handling, it is necessary to decrease its moisture content that represents 80% of PHWWC. The present paper is devoted to studying the conductive drying of PHWWC. Drying experiments were conducted in a laboratory pilot. Afterwards, the experiment results were implemented in a one-dimensional numerical model of heat and mass transfer in a porous media to identify the drying parameters and performances. It was found that most of the water contained in PHWWC is free water that is removed with a constant drying rate. The volume reduction with a marked cracks phenomenon attained 65% without any significant effect of drying temperature and sample thickness. The effective moisture diffusivity of the PHWWC for a conductive drying process is ranged between 10−9 and 1.1 × 10−8 m2·s−1. The thermal efficiency of the drying system is up to 86%. The results could be used for the purpose of design and scale-up of the industrial dryer based on laboratory-scale experiments.

scholarly journals Study on the Variable-Temperature Drying Process of Corn Drying in an Industrial Corn-Drying System Equipped with a Self-Adaptive Control Heat Exchanger

2021 ◽  
Vol 11 (6) ◽  
pp. 2772
Author(s):  
Bin Li ◽  
Zhiheng Zeng ◽  
Xuefeng Zhang ◽  
Ye Zhang
Keyword(s):  
Adaptive Control ◽  
Energy Consumption ◽  
Heat Loss ◽  
Thermal Performance ◽  
Variable Temperature ◽  
The Other ◽  
Drying Process ◽  
Drying Kinetic ◽  
Drying System ◽  
Self Adaptive

To realize energy-saving and efficient industrial grain drying, the present work studied the variable-temperature drying process of corn drying in a novel industrial corn-drying system with a heat recycling and self-adaptive control function. The drying kinetics, thermal performance, heat-loss characteristics and the heat-recycling performance of the drying system under different allocations between flue gas and hot air were investigated, and the optimized drying process was proposed and compared with two constant drying processes. The results showed that the optimized drying process exhibited better drying kinetic and thermal performance than the two constant drying processes. More specifically, the total heat loss, total energy consumption and specific energy consumption of the optimized drying process were ascertained to be 36,132.85 MJ, 48,803.99 MJ and 7290.27 kJ/kg, respectively, which were lower than those of the other two processes. On the other hand, the thermal efficiency of the drying chamber for the optimized drying process was ascertained to be varied within the range of 6.81–41.71%. Overall, the validation results showed that the optimized drying process can significantly improve the drying performance of the drying system.

Experimental Research on Pulsating Two-Phase Flow Pressure Drop Characteristics in Horizontal Rectangular Channel

2014 ◽  
Author(s):  
Chong Zou ◽  
Puzhen Gao ◽  
Wei Pan ◽  
Zheng Yang ◽  
Xianbing Chen
Keyword(s):  
Control System ◽  
Rectangular Channel ◽  
Hysteresis Effect ◽  
Regulation System ◽  
Single Chip ◽  
Industrial Control ◽  
Correctional Programs ◽  
Control Computer ◽  
Industrial Control Computer ◽  
And Control

We preliminarily designed a power tracking and control system using single-chip computers and industrial control computer in the electric heating simulated power loop. The system is an innovational design based on the proven simulated nuclear power loop, with increased techniques of step-less power regulation system and modeling nuclear feedback effect correctional programs. We promoted both hardware and software designs of this power tracking and control system in this paper. It used single-chip computers as the core control chips and an industrial control computer as the additional correctional program and record carrier. The process and implementation of the control software are presented, which is designed as a fuzzy theoretical nonlinear system. In order to ensure the subsequent updates, the access interface of the system is open for following correctional programs, including the correctional program of void fraction effect, temperature effect, hysteresis effect and heat power distribution effect. Taken hysteresis effect correctional program as an example, we use an offset tic-tac clock replacing the inherent tic-tac clock in different devices of the system in order to reduce the hysteresis effect of measuring and corresponding errors. We also put out a preliminary analysis of the accurate synchronization for the system at the end of the paper.

Study on Drying Characteristics of Microalgae under Different Conditions

2013 ◽  
Vol 724-725 ◽  
pp. 296-299
Author(s):  
Chun Xiang Chen ◽  
Xiao Qian Ma ◽  
Xiao Cong Li ◽  
Wei Ping Qin
Keyword(s):  
Moisture Content ◽  
Mass Loss ◽  
Fresh Water ◽  
Chlorella Vulgaris ◽  
Drying Process ◽  
Drying Time ◽  
Drying Characteristics ◽  
Second Stage ◽  
Drying System ◽  
Two Stages

To find out an alternative of coal saving, a kind of microalgae, Chlorella vulgaris (C. vulgaris) which is widespread in fresh water was studied by digital blast drying system. The effect of the moisture content, drying thickness and temperature on the drying process of C. vulgaris were investigated. The results indicated that when the drying temperature is high, the moisture content is low and the material thickness is small, the drying time is short. The drying process of C.vulgaris can be divided into two stages, and the mass loss is mainly occurred in the second stage . The results will provide guidance for design of drying process and dryer of microalgae.

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