Research on a Novel High-Speed Pulsating Turning Technology

2015 ◽  
Author(s):  
Yuanfeng He ◽  
Wenwu Zhang

As one of the most important machining methods, common turning has been applied on vast machining fields. Parts in revolving shape can be easily machined using lathe machine. But severe cutting heat is often generated by the contact of tool and work-piece in the procedure of turning. High cutting heat not only affects tool life and processing quality but also leads to low cutting efficiency and high energy consumption. As to the demands of processing work-piece in large scale like marine shaft, heavy lathe is utilized. Considering the inertia load and the stability of the whole machine, speed of spindle is limited and the cutting efficiency is limited thusly because cutting speed is determined by rotate speed of spindle with fixed tool. A novel high-speed pulsating turning technology (HSPT) was proposed in this paper. The contact relation between tool and work-piece was modified to be pulsating instead of continuous in common methods. The advantages of HSPT include lower energy consumption, less cutting heat, higher cutting speed compared with common method. Features of energy consumption, contact duration of tools and work-piece, surface roughness, etc. was investigated through theoretical analysis and experiment study, which have verified the advanced performance of HSPT.

2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Lorenz T. Keyßer ◽  
Manfred Lenzen

Abstract1.5  °C scenarios reported by the Intergovernmental Panel on Climate Change (IPCC) rely on combinations of controversial negative emissions and unprecedented technological change, while assuming continued growth in gross domestic product (GDP). Thus far, the integrated assessment modelling community and the IPCC have neglected to consider degrowth scenarios, where economic output declines due to stringent climate mitigation. Hence, their potential to avoid reliance on negative emissions and speculative rates of technological change remains unexplored. As a first step to address this gap, this paper compares 1.5  °C degrowth scenarios with IPCC archetype scenarios, using a simplified quantitative representation of the fuel-energy-emissions nexus. Here we find that the degrowth scenarios minimize many key risks for feasibility and sustainability compared to technology-driven pathways, such as the reliance on high energy-GDP decoupling, large-scale carbon dioxide removal and large-scale and high-speed renewable energy transformation. However, substantial challenges remain regarding political feasibility. Nevertheless, degrowth pathways should be thoroughly considered.


2008 ◽  
Vol 392-394 ◽  
pp. 793-797
Author(s):  
Bin Jiang ◽  
Min Li Zheng ◽  
Fang Xu

Based on analyses of cutting heat and temperature in high speed milling, to construct a model of critical cutting speed for high speed milling cutter, find out influencing factor of critical cutting speed, and put forward optimization method of high speed milling cutter based on critical cutting speed. The results indicate that chip conducts a majority of cutting heat along with increase of cutting speed, feed speed and the rake of cutter. Cutting heat which workpiece conducts gradually diminishes when heat source accelerates. When cutting performance of cutter satisfies requirements of high speed milling, the proportion of cutting heat which workpiece conducts approaches its maximum as cutting speed comes to critical cutting speed. To optimize high speed face milling cutter for machining aluminum alloy according to critical cutting speed, the cutter takes on better cutting performance when cutting speed is 2040m/min~2350m/min.


Author(s):  
Burak Kantarci ◽  
Hussein T. Mouftah

Cloud computing aims to migrate IT services to distant data centers in order to reduce the dependency of the services on the limited local resources. Cloud computing provides access to distant computing resources via Web services while the end user is not aware of how the IT infrastructure is managed. Besides the novelties and advantages of cloud computing, deployment of a large number of servers and data centers introduces the challenge of high energy consumption. Additionally, transportation of IT services over the Internet backbone accumulates the energy consumption problem of the backbone infrastructure. In this chapter, the authors cover energy-efficient cloud computing studies in the data center involving various aspects such as: reduction of processing, storage, and data center network-related power consumption. They first provide a brief overview of the existing approaches on cool data centers that can be mainly grouped as studies on virtualization techniques, energy-efficient data center network design schemes, and studies that monitor the data center thermal activity by Wireless Sensor Networks (WSNs). The authors also present solutions that aim to reduce energy consumption in data centers by considering the communications aspects over the backbone of large-scale cloud systems.


2012 ◽  
Vol 522 ◽  
pp. 245-248 ◽  
Author(s):  
Hai Tao Liu ◽  
Ya Zhou Sun ◽  
De Bin Shan ◽  
Yan Quan Geng

There are lots of titanium alloy parts which have large-scale micro-structures in astronautic structure and medical implants, so the micro milling becomes one of the effective processing methods in getting the surface micro-structure. Because the titanium alloy has high caking property in processing, it needs a research on the cutting heat and force in order to get better machining precision and surface quality. According to the finite element theory in elastic and plasticity, the influence of cutting speed to the cutting heat and force is got by finite element simulation analysis to the titanium material TC4 in cutting process. It can get the simulation results of cutting heat and force in the micro milling processing by finite element analysis, and then compared, the basic influence which the cutting speed to the cutting heat and force is got. The correctness of the result is checked through cutting experiments.


2012 ◽  
Vol 524-527 ◽  
pp. 1217-1222 ◽  
Author(s):  
Zhi Qiang Huang ◽  
Zhen Chen ◽  
Gang Zheng ◽  
Jian Qiang Xue ◽  
Xue Yuan Li

With the characteristics of low permeability, pressure and abundance, it's extremely hard to exploit the super low permeability reservoirs in ChangQing oil field. For this reason, the water injection recovery technique has been widely used. Analysis showed that a serious problem of high energy consumption exist in the water injection system, the power consumption of which accounts for about 44%. And the energy cost of pump units reach up to 43%, it's the highest energy consumption link in the system. In this paper the load rate classification method (LRCM) is firstly adopted to statistical analyze water injection stations, which are divided into the owing and over load rate stations. As a result, the owing load rate stations accounts for 83.8%, with a serious phenomenon of the Big Horse Pull A Small Carriage, causing the large-scale backflow in the station, and the efficiency is low, the energy consumption is on the high side. Aimed at water injection stations with different load rate, the methods of reasonable shutting down the pumps, pump replacement, optimizing the transmission ratio and piston size, as well as the speed control technology have been used to make the outlet flow and actual demand reasonable matching. The test result shows that the energy saving technology is well targeted, simple, practical and low cost. The pump units’ efficiency improves obviously, the consumption reduces by 10%, which greatly improve the oilfield economic benefits.


2006 ◽  
Vol 7 (3) ◽  
pp. 50-58 ◽  
Author(s):  
Roberta Tarkany Basting ◽  
Juliane Ceolin Predebon ◽  
Flávia Martão Flório

Abstract Aim The aim of this study was to evaluate the use of CVDentUS tips for preparing cavities with ultrasound by dentists certified to use the Chemical Vapor Deposition (CVD) system. Methods and Materials One thousand sixty (1060) questionnaires were sent via e-mail inquiring about the use of the system with regard to the indication for use, need for anesthesia, final form of cavity preparation, and tip wear. Results Of the valid answers, 81.4% of the dentists used this system for tooth preparation in up to 60% of cases treated. For these procedures, 17.8% did not require use of local anesthesia while using the system. The final form of preparation compared to high speed diamond tips was considered to be more conservative by 48.3% of the certified professionals. With regard to wear, tip and/or adapter fractures, and low cutting speed, 44.4% of users reported problems. Discussion The CVD system seems to be used for tooth cavity preparation by the majority of the certified dentists. This is due to the resultant conservation of tooth structure despite the necessity of anesthesia and the limitations with regard to the lack of cutting efficiency of CVDentUS and tip wear. Clinical Significance The CVD system seems to present limitations with regard to cutting efficiency, wear, and the use of anesthesia in a majority of restorative procedures. Citation Predebon JC, Flório FM, Basting RT. Use of CVDentUS Diamond Tips for Ultrasound in Cavity Preparation. J Contemp Dent Pract 2006 July;(7)3:050-058.


2012 ◽  
Vol 605-607 ◽  
pp. 428-432 ◽  
Author(s):  
Jing Chen ◽  
Ai Jun Luo ◽  
You Xin Yuan ◽  
Chun Xiao ◽  
Wang Lin Wang ◽  
...  

The domestic cast stone industrial production is of high energy consumption and low productivity, so a new cast stone roller kiln is firstly developed. A combustion control approach is advanced to accommodate the new roller kiln architecture and meet the combustion control requirements. Continuous proportion and pulse control methods are adopted to the high-speed isothermal burners with internal dense distribution. Two controllers mutually collaborated in pairs to obtain the internal uniform temperature. The implementation of the combustion control scheme is put forward. The application results demonstrated that the new roller kiln and combustion controller could effectively decrease the furnace temperature difference, increase stability of the combustion atmosphere, improve product quality, reduce energy consumption and NOx emissions.


2012 ◽  
Vol 3 (1) ◽  
pp. 417-431 ◽  
Author(s):  
P. K. Haff

Abstract. Displacement of mass of limited deformability ("solids") on the Earth's surface is opposed by friction and (the analog of) form resistance – impediments relaxed by rotational motion, self-powering of mass units, and transport infrastructure. These features of solids transport first evolved in the biosphere prior to the emergence of technology, allowing slope-independent, diffusion-like motion of discrete objects as massive as several tons, as illustrated by animal foraging and movement along game trails. However, high-energy-consumption technology powered by fossil fuels required a mechanism that could support advective transport of solids, i.e., long-distance, high-volume, high-speed, unidirectional, slope independent transport across the land surface of materials like coal, containerized fluids, and minerals. Pre-technology nature was able to sustain large-scale, long-distance solids advection only in the limited form of piggybacking on geophysical flows of water (river sediment) and air (dust). The appearance of a generalized mechanism for advection of solids independent of fluid flows and gravity appeared only upon the emergence of human purpose. Purpose enables solids advection by, in effect, enabling a simulated continuous potential gradient, otherwise lacking, between discrete and widely separated fossil-fuel energy sources and sinks. Invoking purpose as a mechanism in solids advection is an example of the need to import anthropic principles and concepts into the language and methodology of modern Earth system dynamics. As part of the emergence of a generalized solids advection mechanism, several additional transport requirements necessary to the function of modern large-scale technological systems were also satisfied. These include spatially accurate delivery of advected payload, targetability to essentially arbitrarily located destinations (such as cities), and independence of structure of advected payload from transport mechanism. The latter property enables the transport of an onboard power supply and delivery of persistent-memory, high-information-content payload, such as technological artifacts ("parts").


2014 ◽  
Vol 1046 ◽  
pp. 348-351
Author(s):  
Hao Gang ◽  
Yi Zhuang

Concerning the problem that classical time synchronization algorithms applied to large-scale Wireless Sensor Network have low precision and high energy consumption, this paper proposes a time synchronization algorithm based on cluster-tree. The algorithm can decrease the synchronization hop count by constructing a spanning tree, and uses two-way SRS in inter-cluster and one-way ROS in intra-cluster to reduce the number of messages required for the network synchronization. The experimental results show that the algorithm can keep the network synchronization precision at a higher level and effectively reduce energy consumption of nodes compared with the RBS and TPSN.


2012 ◽  
Vol 516-517 ◽  
pp. 1184-1187
Author(s):  
Heng Sun ◽  
Dan Shu ◽  
Hong Mei Zhu

One-stage pre-cooled mixture refrigerant cycle can be applied in small-scale LNG plant and be special suitable for skit mounted LNG plant. It has different character with the C3MR cycle used in large-scale LNG plant. The optimization of the mixture refrigerant is carried out using HYSYS software. The effect of the main process parameters on the performance of the cycle is calculated and discussed. The result shows that appropriate ranges of the process parameters exist. Higher and lower values of the parameters will increase the energy consumption significantly. The results also indicate that the optimization of the one-stage pre-cooled mixture refrigerant cycle can obtain rather high energy efficiency that is competitive with that of the SMR which is widely employed in small-scale LNG plant.


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