Laser Assisted Cold Bending of High Strength Steels

2014 ◽  
Author(s):  
Erica Liverani ◽  
Alessandro Ascari ◽  
Alessandro Fortunato ◽  
Adrian Lutey
Keyword(s):  
Heat Treatment ◽  
High Strength Steels ◽  
High Strength ◽  
Processing Parameters ◽  
Cold Forming ◽  
Steel Sheets ◽  
Phase Lead ◽  
Cold Bending ◽  
Bending Process ◽  
Definition Of

This paper presents the feasibility of an innovative application of laser-assisted bending process. The high strength steel sheets bending, carried out after a laser heat treatment, is studied. Several strategies aimed at obtaining a ductile structure along the bending line, suitable for cold forming, are investigated. The influence of laser processing parameters on the microstructure, hardness and strength of the sheets are discussed and analyzed. In order to predict the temperature and ensure the repeatability and reliability of the process, a model for heat treatment simulation is developed. The study of the experimental data and the integration with the simulation of the heating phase lead to the definition of specific process parameters suitable for achieving a crack-free cold bending of high strength steels.

Optimization of the Heat Treatment Layout and Blank Outline of THTB

2013 ◽  
Vol 554-557 ◽  
pp. 2465-2471 ◽  
Author(s):  
Michael Lechner ◽  
Andreas Kuppert ◽  
Hinnerk Hagenah ◽  
Marion Merklein
Keyword(s):  
Heat Treatment ◽  
High Strength ◽  
Local Heat ◽  
Forming Limit ◽  
Forming Process ◽  
Cold Forming ◽  
New Approach ◽  
Heat Treated ◽  
Generic Term ◽  
Definition Of

Tailored heat treated blanks (THTB) is the generic term for an innovative approach to enhance the formability of blanks made out of high strength steel or aluminum alloys. Key idea of the technology is the adaption of the mechanical properties by a local heat treatment. Based on the new property distribution, the material flow during the forming operation can be improved and the forming limit can be enhanced. In comparison to conventional temperature assisted approaches the forming is performed at room temperature and therefore all advantages of a cold forming process can be used. Most challenging within the application is the definition of the heat treatment layout. Up to now the layout is dimensioned in a time-consuming trial and error procedure. In this paper a new approach for the automatic optimization of the heat treatment layout and the blank outline is presented.

DESIGN PARAMETERS SELECTION OF SPRINGBACK EFFECT IN AIR-V BENDING USING TAGUCHI APPROACH ON ADVANCE HIGH STRENGTH STEEL-DP590

2015 ◽  
Vol 76 (3) ◽  
Author(s):  
Shahrul Azam Abdullah ◽  
Muhamad Sani Buang ◽  
Juri Saedon ◽  
Hashim Abdullah
Keyword(s):  
Plate Thickness ◽  
High Strength Steels ◽  
High Strength ◽  
Design Parameters ◽  
Optimum Level ◽  
Advanced High Strength Steels ◽  
Parameters Selection ◽  
Bending Process ◽  
Punch Radius ◽  
Evaluation Problem

Advanced High Strength Steels (AHSS) are increasingly utilized especially in automotive industry. However, forming of AHSS is challenging particularly in prediction of springback effect caused by material properties, tools and dies parameters, work material and bending technique factors. An air V-bending process was chosen as an evaluation problem because it showed larger springback effect. This paper presents an optimization to predict the influence of various parameters on springback of sheet metal in air V-bending process using Taguchi method (TM). The experimental study was conducted on DP590 sheets with plate thickness of 1 and 2 mm under different process parameters such as punch radius, die radius, die gap and punch travel. A significant level of springback parameters was further described by using the analysis of variance (ANOVA). It showed that the contribution percentage of each factor to springback was calculated to optimum level and the significant levels of entire factor were observed. The thickness of material, die width, punch travel and punch radius were found to be the most significant factor affecting springback while die radius is insignificant. 

scholarly journals Use of Fine-Grained Heat-Strengthened Steels to Increase the Operation Qualities of Bunker Capacities from Thin-Walled Galvanized Profiles

2021 ◽  
pp. 84-93
Author(s):  
Y. I. Hezentsvei ◽  
D. O. Bannikov
Keyword(s):  
Low Temperatures ◽  
High Strength Steels ◽  
High Strength ◽  
Numerical Calculations ◽  
Structural Scheme ◽  
Plan View ◽  
Fine Grained ◽  
Steel Sheets ◽  
Stiffening Ribs ◽  
Corrugated Sheets

Purpose. The work is aimed to study the use efficiency of fine-grained heat-strengthened steels (mainly 10G2FB) for steel bunker capacities. At the same time, the structural scheme of such a structure using corrugated steel sheets is considered as the main variant. Methodology. To achieve this purpose, a series of numerical calculations was carried out for a steel bunker capacity of a pyramidal-prismatic type with overall dimensions in plan view of 6×5.2 m and a total height of 4.5 m. The capacity was designed for complicated working conditions, in particular, increased loads, including long-term dynamic ones. The potential possibility of operating the container under conditions of high or low temperatures was also taken into account. At the same time, both the traditional structural scheme of a bunker capacity with horizontal stiffening ribs and the developed structural scheme based on corrugated steel sheets were analyzed. The calculations were carried out by the finite element method based on the SCAD for Windows project complex. Findings. Based on the results of the analysis and comparison of the data obtained in numerical calculations, it was found that the use of fine-grained heat-strengthened high-strength steels (for example, steel 10G2FB) for bunker capacities, both the traditional structural scheme with stiffening ribs and the developed structural scheme based on corrugated sheets, allows reducing material consumption by about 30% in both cases. At the same time, due to the good performance of fine-grained heat-strengthened steel 10G2FB, both at high and at low temperatures, it can be effectively used for steel bunker capacities that work in difficult conditions. Originality. The possibility and efficiency of the use of fine-grained, heat-strengthened high-strength steels for the construction of a steel bunker capacity is estimated. At the same time, such an estimation was given not only for structures of the traditional structural scheme with horizontal stiffening ribs, but also for bunkers with a developed structural scheme based on corrugated sheets. Practical value. From a practical point of view, quantitative parameters of the stress-strain state were obtained during investigations of various design variants for a steel bunker capacity. The data are presented in a compact form that is easy to evaluate and compare. They allow us to state about the improvement of the operation characteristics of capacities and the potential reduction of the risks of their failures and accidents during operation.

Microstructure and Tensile Properties of TRIP-Aided Steel Sheet Subjected to Hot-Rolling and Austempering

2021 ◽  
Vol 1016 ◽  
pp. 732-737
Author(s):  
Junya Kobayashi ◽  
Hiroto Sawayama ◽  
Naoya Kakefuda ◽  
Goroh Itoh ◽  
Shigeru Kuraoto ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Hot Rolling ◽  
Manufacturing Process ◽  
Retained Austenite ◽  
Volume Fraction ◽  
Isothermal Holding ◽  
High Strength ◽  
Isothermal Transformation ◽  
Transformation Process ◽  
Steel Sheets

Various high strength steel sheets for weight reduction and safety improvement of vehicles have been developed. TRIP-aided steel with transformation induced plasticity of the retained austenite has high strength and ductility. Conventional TRIP-aided steels are subjected to austempering process after austenitizing. Generally, elongation and formability of TRIP-aided steel are improved by finely dispersed retained austenite in BCC phase matrix. The finely dispersed retained austenite and grain refinement of TRIP-aided steel can be achieved by hot rolling with heat treatment. Therefore, the improvement of mechanical properties of TRIP-aided steel is expected from the manufacturing process with hot rolling and then isothermal transformation process. In this study, thermomechanical heat treatment is performed by combining hot rolling and isothermal holding as the manufacturing process of TRIP-aided steel sheets. The complex phase matrix is obtained by hot rolling and then isothermal holding. Although the hardness of the hot rolled and isothermal held TRIP-aided steel is decreased, the volume fraction of retained austenite is increased.

scholarly journals Study of Solidification Cracking Susceptibility during Laser Welding in an Advanced High Strength Automotive Steel

Metals ◽  
2018 ◽  
Vol 8 (9) ◽  
pp. 673 ◽  
Author(s):  
Gautam Agarwal ◽  
He Gao ◽  
Murugaiyan Amirthalingam ◽  
Marcel Hermans
Keyword(s):  
Laser Welding ◽  
High Strength ◽  
Free Edge ◽  
Processing Parameters ◽  
Solidification Cracking ◽  
Transverse Strain ◽  
Cracking Behavior ◽  
Steel Sheets ◽  
Weld Solidification Cracking ◽  
Automotive Steel

Susceptibility to weld solidification cracking in transformation-induced plasticity steel sheets was studied using a modified standard hot cracking test used in the automotive industry. To vary the amount of self-restraint, bead-on-plate laser welding was carried out on a single-sided clamped specimen at increasing distances from the free edge. Solidification cracking was observed when welding was carried out close to the free edge. With increasing amount of restraint, the crack length showed a decreasing trend, and at a certain distance, no cracking was observed. With the aid of a finite element-based model, dynamic thermal and mechanical conditions that prevail along the transverse direction of the mushy zone are used to explain the cracking susceptibility obtained experimentally. The results indicate that the transverse strain close to the fusion boundary can be used as a criterion to predict the cracking behavior. The outcome of the study shows that optimum processing parameters can be used to weld steels closer to the free edge without solidification cracking.

scholarly journals Process chain for the fabrication of hardenable aluminium-zirconium micro-components by deep drawing

2018 ◽  
Vol 190 ◽  
pp. 15013 ◽  
Author(s):  
Anastasiya Toenjes ◽  
Julien Kovac ◽  
Bernd Koehler ◽  
Axel von Hehl ◽  
Andreas Mehner ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Magnetron Sputtering ◽  
Deep Drawing ◽  
High Strength ◽  
Tensile Tests ◽  
Process Chain ◽  
Production Chain ◽  
Cold Forming ◽  
Industrial Sectors ◽  
Material State

Today, micro components are used in various industrial sectors such as electronics engineering and medical applications. The final quality of such parts depends on each individual step of the production chain from the manufacturing of semi-finished parts to the post-processing. In this study, magnetron sputtering is used to manufacture thin (15-30 μm) aluminium-zirconium alloy foils for the deep drawing of high strength and hardenable micro cups, which can be, for example, employed as micro valve caps. The development of a novel process chain for the production of these parts includes four different steps, beginning with the production of Al-Zr foils by magnetron sputtering. Secondly, tensile tests are performed with the foils in order to estimate their mechanical properties. Subsequently, micro deep drawing is used to produce the cup’s shape, and finally, a heat treatment in a drop-down tube furnace adjusts the cup’s hardness during fall. It is shown in particular that Al-Zr foils produced by magnetron sputtering have an attractive cold forming and hardening potential due to a microstructure consisting essentially of an oversaturated solid solution of zirconium in the aluminium matrix. This material state enables adequate formability and simplifies the heat treatment process since no solution annealing is required.

scholarly journals Application of DIC Method in the Analysis of Stress Concentration and Plastic Zone Development Problems

Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3460 ◽  
Author(s):  
Paweł J. Romanowicz ◽  
Bogdan Szybiński ◽  
Mateusz Wygoda
Keyword(s):  
Heat Treatment ◽  
Stress Concentration ◽  
High Strength Steels ◽  
High Strength ◽  
Experimental Tests ◽  
Theoretical Models ◽  
Material Behavior ◽  
Image Correlation ◽  
Stress Concentrations ◽  
Element Analysis

The paper presents the assessment of the possibility and reliability of the digital image correlation (DIC) system for engineering and scientific purposes. The studies were performed with the use of samples made of the three different materials—mild S235JR + N steel, microalloyed fine-grain S355MC steel, and high strength 41Cr4 steel subjected to different heat-treatment. The DIC studies were focused on determinations of dangerous zones with large stress concentrations, plastic deformation growth, and prediction of the failure zone. Experimental tests were carried out for samples with different notches (circular, square, and triangular openings). With the use of the DIC system and microstructure analyses, the influence of different factors (laser cutting, heat treatment, material type, notch shape, and manufacturing quality) on the material behavior were studied. For all studied cases, the stress concentration factors (SCF) were estimated with the use of the analytical formulation and the finite element analysis. It was observed that the theoretical models for calculations of the influence of the typical notches may result in not proper values of SCFs. Finally, the selected results of the total strain distributions were compared with FEM results, and good agreement was observed. All these allow the authors to conclude that the application of DIC with a common digital camera can be effectively applied for the analysis of the evolution of plastic zones and the damage detection for mild high-strength steels, as well as those normalized and quenched and tempered at higher temperatures.

Forming Limit Extension of High-Strength Steels in Bending Processes

2014 ◽  
Vol 611-612 ◽  
pp. 1110-1115 ◽  
Author(s):  
Mohamed El Budamusi ◽  
Andres Weinrich ◽  
Chrstioph Becker ◽  
Sami Chatti ◽  
A. Erman Tekkaya
Keyword(s):  
Hydrostatic Pressure ◽  
Metal Forming ◽  
Fem Simulation ◽  
High Strength Steels ◽  
High Strength ◽  
Forming Limit ◽  
Forming Limits ◽  
Air Bending ◽  
Forming Technology ◽  
Bending Process

Bending is a commonly used forming technology in metal forming. The occurring springback and low forming limits of high-strength steels especially during air bending are the main disadvantages. In this paper, the conventional air bending process is applied with a hydrostatic pressure in the bending zone. This was done using an elastomer tool. The advantage of this method is that the flexibility of air bending is maintained by reducing the springback while the forming limits are extended. Furthermore, different geometries for the elastomer tool were investigated by means of a FEM simulation. The investigation leads to a reduction of the process forces by minimizing the springback and to an extension of the forming limits.

Sign in / Sign up

Export Citation Format

Share Document