Design of a 3-DOF Compliant Parallel Mechanism for Displacement Amplification

Author(s):  
Qiang Zeng ◽  
Kornel F. Ehmann

Prevalent general design methods and applications of compliant displacement amplifiers are focused on 1-DOF units composed into serial structures, which are limited by their output motions, stiffness, heat balance, repeatability and resonant frequencies. To improve the output properties of compliant displacement amplifiers, a monolithic structure is presented in the form of a compliant parallel mechanism. In the proposed moving structure, the compliant mechanism of the displacement amplifier is designed with 3-DOF to generate uniformly magnified output properties in all directions. High first resonant frequencies and amplification ratios are achieved in a compact size compared to existing compliant displacement amplifiers. The related kinematics, amplification ratios and resonant frequencies of the amplifier are analytically modeled, and the results are simulated by finite-element analysis. The proposed design is employable for micro/nano positioning stages operating within a prismatic output workspace.

Author(s):  
Haiyang Li ◽  
Guangbo Hao

This paper introduces a compliant mechanism reconfiguration approach that can be used to minimize the parasitic motions of a compliant mechanism. This reconfiguration approach is based on the position spaces, identified by the screw theory, of independent compliant modules in a compliant mechanism system. The parasitic motions (rotations) of a compliant mechanism are first modelled associated with the variables representing any positions of the compliant modules in the position spaces. The optimal positions of the compliant modules are then obtained where the parasitic motions are reduced to minimal values. A procedure of the compliant mechanism reconfiguration approach is summarized and demonstrated using a decoupled XYZ compliant parallel mechanism as an example. The analytical results show that the parasitic motions of the XYZ compliant parallel mechanism in the example can be dramatically reduced by the position/structure reconfiguration, which is also validated by finite element analysis. The position space of a compliant module contains a number of possible positions, thus a compliant mechanism can also be efficiently reconfigured to a variety of practical patterns such as the configuration with compact structure.


Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.


Author(s):  
Adarsh Mavanthoor ◽  
Ashok Midha

Significant reduction in cost and time of bistable mechanism design can be achieved by understanding their bistable behavior. This paper presents bistable compliant mechanisms whose pseudo-rigid-body models (PRBM) are four-bar mechanisms with a torsional spring. Stable and unstable equilibrium positions are calculated for such four-bar mechanisms, defining their bistable behavior for all possible permutations of torsional spring locations. Finite Element Analysis (FEA) and simulation is used to illustrate the bistable behavior of a compliant mechanism with a straight compliant member, using stored energy plots. These results, along with the four-bar and the compliant mechanism information, can then be used to design a bistable compliant mechanism to meet specified requirements.


2013 ◽  
Vol 465-466 ◽  
pp. 39-43
Author(s):  
Mohd Nizam Ahmad ◽  
Karimah Mat ◽  
Wan Mansor Wan Muhamad

Compliant mechanism is a new design approach on industry, particularly on product development, which reducing cost, development time and introduction of new quality components. This paper is focusing on the application of compliant mechanism concept on car wiper by using shape optimization method to get optimum compliant design of wiper. Reverse engineering has been used to gather dimensional data in order to model the actual wiper as datum. Compliant wiper designs are developed by replacing the joints at datum wiper; hence the components of wiper were reduced to become single part only. The shape of compliant wiper then was optimized by using ASNYS to get the optimal compliant design. Finite Element Analysis (FEA) was done on both datum and compliant wipers to examine the results. Simple physical and functional testing has been conducted to validate the functionality of compliant wiper. Based on the FEA results and simple testing, the compliant mechanism is able to be implemented at car wiper.


2009 ◽  
Vol 1 (3) ◽  
Author(s):  
Giovanni Berselli ◽  
Rocco Vertechy ◽  
Gabriele Vassura ◽  
Vincenzo Parenti Castelli

The interest in actuators based on dielectric elastomer films as a promising technology in robotic and mechatronic applications is increasing. The overall actuator performances are influenced by the design of both the active film and the film supporting frame. This paper presents a single-acting actuator, which is capable of supplying a constant force over a given range of motion. The actuator is obtained by coupling a rectangular film of silicone dielectric elastomer with a monolithic frame designed to suitably modify the force generated by the dielectric elastomer film. The frame is a fully compliant mechanism whose main structural parameters are calculated using a pseudo-rigid-body model and then verified by finite element analysis. Simulations show promising performance of the proposed actuator.


Author(s):  
X. Jia ◽  
Y. Tian ◽  
D. Zhang ◽  
J. Liu

In order to investigate the influence of the stiffness of the compliant prismatic pair, a planar four-bar parallelogram, in a fully compliant parallel mechanism, the stiffness model of the passive compliant prismatic pair in a compliant parallel positioning stage is established using the compliant matrix method and matrix transformation. The influences of the constraints and the compliance of the connecting rods on the flexibility characteristics of the prismatic pair are studied based on the developed model. The relative geometric parameters are changed to show the rules of the stiffness variation and to obtain the demands for simplification in the stiffness modeling of the prismatic pair. Furthermore, the finite element analysis has been conducted to validate the analytical model.


2019 ◽  
Vol 9 (19) ◽  
pp. 3966 ◽  
Author(s):  
Nicola Pio Belfiore

This paper presents a new tendon-driven platform with spatial mobility. The system can be obtained as a monolithic structure, and its motion is based on the concept of selective compliance. The latter contributes also to optimizing the use of the material by avoiding parasitic deformations. The presented platform makes use of lumped compliance with three different kinds of elastic joints. An analysis of the platform mobility based on finite element analysis is provided together with an assembly mode analysis of the equivalent pseudo-rigid body mechanism. Surgical operations in laparoscopic environments are the natural fields of applications for this device.


Author(s):  
X. Jia ◽  
Y. Tian ◽  
D. Zhang ◽  
J. Liu

In order to investigate the influence of the stiffness of the compliant prismatic pair, a planar four-bar parallelogram, in a fully compliant parallel mechanism, the stiffness model of the passive compliant prismatic pair in a compliant parallel positioning stage is established using the compliant matrix method and matrix transformation. The influences of the constraints and the compliance of the connecting rods on the flexibility characteristics of the prismatic pair are studied based on the developed model. The relative geometric parameters are changed to show the rules of the stiffness variation and to obtain the demands for simplification in the stiffness modeling of the prismatic pair. Furthermore, the finite element analysis has been conducted to validate the analytical model.


Author(s):  
M. M. Sawant ◽  
P. R. Anerao

To reduce fatigue failure of compliant mechanism, it is necessary to design and analyze the flexure hinge parametrically. A methodology to design a flexural hinges for compliant mechanism is proposed in this paper to improve fatigue life. Results obtained by finite element analysis shows that used design equations are reliable and easier to be used in the design of such proportion flexural hinges. The proposed analytical model gives a new viewpoint on the design of circular flexure hinge based compliant mechanisms. Circular flexural joint was manufactured by using Al 6061 T6 material and experimental setup is developed to test this flexural hinge. Results obtained by FEA were found to be in good correlation with experimental results. The variation in the results can be attributed to variation in properties of material, actual dimensions of setup etc.


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