Evaluation of Sheet Metal Leveling Based on Elimination of Coilset Residual Stress

Author(s):  
Sung-Yu Tsai ◽  
Brian Chen ◽  
Jen-Yuan (James) Chang

Flexible media such as tape, web or sheet metal are commonly used in the mass production manufacturing. In the modern manufacturing process, about one third of the steel production is converted to sheet metal [1]. Sheet metal is normally winded and stored into coil form which can be easily tranported. However, when it is unwinded for metal forming process such as press stamping, laser cutting or any other forming process, sheet metal will have coilset residual stress which can cause defects from the forming process. The coilset residual stress is caused by the way the sheet metal is stored and packaged [2]. Therefore, in order to eliminate such residual stress, leveing process is carried out to eliminate common coilset residual stress.

Procedia CIRP ◽  
2014 ◽  
Vol 18 ◽  
pp. 203-208 ◽  
Author(s):  
J. Enz ◽  
S. Riekehr ◽  
V. Ventzke ◽  
N. Sotirov ◽  
N. Kashaev

2021 ◽  
Vol 343 ◽  
pp. 04007
Author(s):  
Mihai Popp ◽  
Gabriela Rusu ◽  
Sever-Gabriel Racz ◽  
Valentin Oleksik

Single point incremental forming is one of the most intensely researched die-less manufacturing process. This process implies the usage of a CNC equipment or a serial robot which deforms a sheet metal with the help of a relatively simple tool that follows an imposed toolpath. As every cold metal forming process, besides the many given advantages it has also some drawbacks. One big drawback in comparison with other cold metal forming processes is the low accuracy of the deformed parts. The aim of this research is to investigate the sheet metal bending mechanism through finite element method analysis. The results shows that the shape of the retaining rings has a big influence over the final geometrical accuracy of the parts manufactured through single point incremental forming.


Author(s):  
Jasri Mohamad

To improve sheet metal forming process simulation using finite element method, there is a need to incorporate an appropriate constitutive equation capable of describing the Bauschinger effect and the so-called cyclic transient, derived from a near to actual sheet metal forming process testing tool. A cyclic loading tool has been developed to test and record the characteristics of sheet metal deformation by investigating the Bauschinger effect factors (BEF) and cyclic hardening behaviour. Experimental investigation conducted on low carbon steel and stainless steel demonstrates that the tool is able to record sheet metal behaviour under cyclic loading. The results are analysed for signs of the Bauschinger effect and cyclic hardening effect. It was found that the Bauschinger effect does occur during bending and unbending loadings in sheet metal forming process.


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