Time Dependence of Hydrogen Induced Cracking of X70 Pipeline Steel Under Severe and Mild Sour Service Conditions Using Ultrasonic Analysis

2020 ◽  
Author(s):  
S. Gawor ◽  
J. B. Wiskel ◽  
D. G. Ivey ◽  
J. Liu ◽  
H. Henein
Keyword(s):  
Pipeline Steel ◽  
Test Sample ◽  
Test Time ◽  
Hydrogen Cracking ◽  
Signal Ratio ◽  
X Ray ◽  
Surface Corrosion ◽  
High Sulfur Content ◽  
Service Conditions ◽  
Sour Service

Abstract A standard NACE hydrogen induced crack test was used to evaluate the resistance of two compositions of X70 steel (X70-X (Ca/S ratio of 2.5) and X70-B (Ca/S ratio of < 0.5)) under severe (pH = 2.7 and 100% H2S) and mild (pH = 5.5 and 100% H2S) sour service conditions. An ultrasonic technique was developed to quantify the severity of hydrogen cracking in both steels as a function of test conditions, steel type and time. In this procedure, a series of local ultrasonic measurements was taken for each test sample to determine a local crack to backwall signal ratio (LCBR). The LCBR values were integrated over the entire sample to give a global crack to backwall ratio (GCBR). A larger GCBR value corresponds to greater hydrogen cracking severity in the sample. Energy dispersive X-ray (EDX) spectroscopy and glancing angle X-ray diffraction (XRD) were used to characterize the surface corrosion products that formed during testing. For severe sour service conditions, the GCBR value reached an asymptotic value of approximately 33% and 47% for X70-X (after 4 days) and X70-B (after 2 days) steels, respectively. For mild sour service conditions, no cracking was observed for testing of less than 16 days. After 32 days, X70-B showed a GCBR of approximately 18%. The onset of cracking of X70-X steel occurred between 32 and 64 days. Samples tested for 64 days showed a GCBR of 30% and 16% for X70-X and X70-B, respectively. Glancing XRD measurements showed the presence of surface FeS on both steels tested under mild sour service. Quantitative XRD (QXRD) analysis was used to obtain the surface coverage of FeS as a function of test time. EDX mapping confirmed the presence of a high sulfur content over a significant fraction of the surface. XRD measurements of X70-B steel under severe sour service after 8 days did not show a significant amount of FeS. The surface FeS is believed to alter hydrogen ingress into the steel, making it difficult to directly compare measured GCBR values obtained under mild and severe sour service.

Effect of hydrogen on fracture toughness properties of a pipeline steel under simulated sour service conditions

2018 ◽  
Vol 43 (11) ◽  
pp. 5747-5759 ◽  
Author(s):  
E.V. Chatzidouros ◽  
A. Traidia ◽  
R.S. Devarapalli ◽  
D.I. Pantelis ◽  
T.A. Steriotis ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Pipeline Steel ◽  
Service Conditions ◽  
Sour Service

scholarly journals Synthesis, characterization and in vitro cytotoxicity study of Co and Ni ferrite nanoparticles prepared by sol-gel method

2021 ◽  
Vol 3 (7) ◽  
Author(s):  
Alexandre Pancotti ◽  
Dener Pereira Santos ◽  
Dielly Oliveira Morais ◽  
Mauro Vinícius de Barros Souza ◽  
Débora R. Lima ◽  
...  
Keyword(s):  
Photoelectron Spectroscopy ◽  
Sol Gel ◽  
Test Sample ◽  
In Vitro Cytotoxicity ◽  
Gel Method ◽  
X Ray ◽  
Sol Gel Method ◽  
Transmission Electron ◽  
Crystallite Sizes

AbstractIn this study, we report the synthesis and characterization of NiFe2O4 and CoFe2O4 nanoparticles (NPs) which are widely used in the biomedical area. There is still limited knowledge how the properties of these materials are influenced by different chemical routes. In this work, we investigated the effect of heat treatment over cytotoxicity of cobalt and niquel ferrites NPs synthesized by sol-gel method. Then the samples were studied using transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), vibrating sample magnetometer (VSM), Fourier Transform Infrared Spectroscopy Analysis (FTIR), and X-ray fluorescence (XRF). The average crystallite sizes of the particles were found to be in the range of 20–35 nm. The hemocompatibility (erythrocytes and leukocytes) was checked. Cytotoxicity results were similar to those of the control test sample, therefore suggesting hemocompatibility of the tested materials.

scholarly journals Protection of Stone Monuments Using a Brushing Treatment with Ammonium Oxalate

Coatings ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 379
Author(s):  
Domagoj Mudronja ◽  
Frederik Vanmeert ◽  
Stjepko Fazinic ◽  
Koen Janssens ◽  
Darko Tibljas ◽  
...  
Keyword(s):  
Chemical Weathering ◽  
Treatment Time ◽  
Protective Coatings ◽  
Ammonium Oxalate ◽  
Protective Layer ◽  
Thick Layer ◽  
Calcite Dissolution ◽  
X Ray ◽  
Stone Monuments ◽  
Surface Corrosion

Stone monuments and buildings are susceptible to weathering. Carbonate-based stones are especially vulnerable in acidic environments, whereas magmatic acidic stones are more susceptible to chemical weathering in basic environments. To slow down surface corrosion of limestone and marble artworks/buildings, protective coatings which inhibit calcite dissolution have been proposed. In this work, samples from two stone types with different porosity were treated with ammonium oxalate (AmOx) to create a protective layer of calcium oxalate (CaOx) using the previously developed brushing method. Two different synchrotron microscopy experiments were performed to determine its protective capability. X-ray powder diffraction (SR-μ-XRPD) in transmission geometry allowed visualization of the distributions of calcium carbonate and oxalates along the sample depths. In a second step, X-ray fluorescence (SR-μ-XRF) was used to check the efficiency/integrity of the protective surface coating layer. This was done by measuring the sulfur distribution on the stone surface after exposing the protected stones to sulfuric acid. XRPD showed the formation of a protective oxalate layer with a thickness of 5–15 µm on the less porous stone, while a 20–30 µm thick layer formed on the more porous stone. The XRF study showed that the optimal treatment time depends on the stone porosity. Increasing the treatment time from 1 to 3 h resulted in a decreased efficiency of the protective layer for the low porosity stone. We assume that this is due to the formation of vertical channels (cracks) in the protective layer.

Coating thickness determination in highly absorbent core–shell systems

2012 ◽  
Vol 45 (5) ◽  
pp. 906-913 ◽  
Author(s):  
Herve Palancher ◽  
Anne Bonnin ◽  
Veijo Honkimäki ◽  
Heikki Suhonen ◽  
Peter Cloetens ◽  
...  
Keyword(s):  
Coating Thickness ◽  
Protective Layer ◽  
Test Sample ◽  
High Energy ◽  
Core Shell ◽  
Single Shot ◽  
X Ray Diffraction ◽  
X Ray ◽  
Alloy Particles ◽  
Potential Applications

This article describes a single-shot methodology to derive an average coating thickness in multi-particle core–shell systems exhibiting high X-ray absorption. Powder composed of U–Mo alloy particles surrounded by a micrometre-thick UO2protective layer has been used as a test sample. Combining high-energy X-ray diffraction and laser granulometry, the average shell thickness could be accurately characterized. These results have been validated by additional measurements on single particles by two techniques: X-ray nanotomography and high-energy X-ray diffraction. The presented single-shot approach gives rise to many potential applications on core–shell systems and in particular on as-fabricated heterogeneous nuclear fuels.

scholarly journals Corrosion of Mechanically Alloyed Nanostructured FeAl Intermetallic Powders

2012 ◽  
Vol 2012 ◽  
pp. 1-9 ◽  
Author(s):  
A. Torres-Islas ◽  
C. Carachure ◽  
S. Serna ◽  
B. Campillo ◽  
G. Rosas
Keyword(s):  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Electrochemical Techniques ◽  
Corrosion Current ◽  
Test Time ◽  
Uniform Corrosion ◽  
Mechanically Alloyed ◽  
Solution Ph ◽  
Surface Corrosion ◽  
Electrochemical Testing

The corrosion behavior of the Fe40Al60nanostructured intermetallic composition was studied using electrochemical impedance spectroscopy (EIS) and linear polarization resistance (LPR) techniques with an innovative electrochemical cell arrangement. The Fe40Al60(% at) intermetallic composition was obtained by mechanical alloying using elemental powders of Fe (99.99%) and Al (99.99%). All electrochemical testing was carried out in Fe40Al60particles that were in water with different pH values. Temperature and test time were also varied. The experimental data was analyzed as an indicator of the monitoring of the particle corrosion current densityicorr. Different oxide types that were formed at surface particle were found. These oxides promote two types of surface corrosion mechanisms: (i) diffusion and (ii) charge transfer mechanisms, which are a function oficorrbehavior of the solution, pH, temperature, and test time. The intermetallic was characterized before and after each test by transmission electron microscopy. Furthermore, the results show that at the surface particles uniform corrosion takes place. These results confirm that it is possible to sense the nanoparticle corrosion behavior by EIS and LPR conventional electrochemical techniques.

Recent Development of Cone-Beam X-Ray Microtomography at Sunyab

1997 ◽  
Vol 3 (S2) ◽  
pp. 1125-1126
Author(s):  
S.J. Pan ◽  
A. Shih ◽  
W.S. Liou ◽  
M.S. Park ◽  
G. Wang ◽  
...  
Keyword(s):  
Dynamic Range ◽  
Imaging System ◽  
Tomographic Reconstruction ◽  
Ccd Camera ◽  
Test Sample ◽  
Glass Beads ◽  
Cone Beam ◽  
Projection Data ◽  
X Ray ◽  
Cooled Ccd

An experimental X-ray cone-beam microtomographic imaging system utilizing a generalized Feldkamp reconstruction algorithm has been developed in our laboratory. This microtomographic imaging system consists of a conventional dental X-ray source (Aztech 65, Boulder, CO), a sample position and rotation stage, an X-ray scintillation phosphor screen, and a high resolution slow scan cooled CCD camera (Kodak KAF 1400). A generalized Feldkamp cone-beam algorithm was used to perform tomographic reconstruction from cone-beam projection data. This algorithm was developed for various hardware configuration to perform reconstruction of spherical, rod-shaped and plate-like specimen.A test sample consists of 8 glass beads (approx. 800μm in diameter) dispersed in an epoxy-filled #0 gelatin capsule. One hundred X-ray projection images were captured equal angularly (at 3.6 degree spacing) by the cooled CCD camera at a of 1317×967 (17×17mm2) pixels with 12-bit dynamic range. Figure 1 shows a 3D isosurface rendering of the test sample. The eight glass beads and trapped air bubbles (arrows) in the epoxy resin (e) are clearly visible.

Fluorometric Analysis of Alkaline Phosphatase in Fluid Dairy Products

1990 ◽  
Vol 53 (7) ◽  
pp. 588-591 ◽  
Author(s):  
RICHARD M. ROCCO
Keyword(s):  
Alkaline Phosphatase ◽  
Dairy Products ◽  
Raw Milk ◽  
Test Sample ◽  
Reaction Rates ◽  
Product Formation ◽  
Test Time ◽  
Whole Milk ◽  
Repeated Analysis ◽  
Total Test Time

A new quantitative assay has been developed for measuring residual alkaline phosphatase (ALP) activity in a wide variety of dairy products including whole milk, low fat and skim milks, chocolate milk, and creams. ALP in the test sample hydrolyzes a nonfluorescent substrate, FluorophosR, to a highly fluorescent product. Product formation is monitored continuously during a short incubation period and enzyme activity is calculated from the rate of fluorescence increase. Total test time is 3 min. Reaction rates are linear up to 0.5% raw milk (equivalent to 5 μg phenol/ml/15 min) with a detection limit of 0.006% raw milk. Within and between run precision of the fluorometric method was assessed by repeated analysis of a pasteurized milk sample containing added mixed herd raw milk. The within run (N=10) mean was 190.4 mU/L, standard deviation (SD) 3.2, and a coefficient of variance (CV) of 1.7%. The procedure provides a rapid, sensitive, precise, and easy-to-use ALP assay, applicable to a wide variety of dairy products.

scholarly journals Effect of manganese content and microstructure on the susceptibility of X70 pipeline steel to hydrogen cracking

2012 ◽  
Vol 551 ◽  
pp. 40-49 ◽  
Author(s):  
D. Hejazi ◽  
A.J. Haq ◽  
N. Yazdipour ◽  
D.P. Dunne ◽  
A. Calka ◽  
...  
Keyword(s):  
Pipeline Steel ◽  
Manganese Content ◽  
Hydrogen Cracking ◽  
X70 Pipeline Steel

Guidelines for Production of API Pipelines Steels Suitable for Hydrogen Induced Cracking (HIC) Service Applications

2010 ◽  
Author(s):  
Douglas G. Stalheim ◽  
Bernhard Hoh
Keyword(s):  
Mechanical Property ◽  
Natural Gas ◽  
Pipeline Steel ◽  
Steel Production ◽  
The Other ◽  
Corrosion Mechanism ◽  
Pipeline Steels ◽  
Hydrogen Induced Cracking ◽  
Oil And Natural Gas ◽  
Sour Service

Worldwide oil and natural gas reserves can be classified as either sweet or sour service. The sour service classified oil and natural gas reserves contain some level of H2S making the product flowing through a steel pipeline corrosive. Due to this, the majority of the oil and natural gas reserves that have been drilled are of the sweet service nature. However as demand continues and supplies change, many of the remaining oil and natural gas reserves contain the H2S component and are of a sour service nature. These oil and natural gas reserves containing the H2S component through a corrosion mechanism will allow for diatomic hydrogen — in the presence of moisture — to disseminate to monatomic hydrogen and diffuse into the pipeline steel microstructure. Depending on the microstructure and level of cleanliness the monatomic hydrogen can become trapped at areas of high residual stress, recollect to diatomic hydrogen and creating partial pressures that exceed the tensile strength of the steel resulting in cracking. Therefore transmission pipelines are being built to transport sour service oil or natural gas requires steels with hydrogen induced cracking (HIC) resistance. Alloy designs, steel making processing, continuous casting, plate or strip rolling, pipe forming, and last not least corrosion testing are all key components in producing pipeline steels that are resistant to HIC applications and meeting the NACE TM0284 specifications. However, producing steels that have good HIC performance do not necessarily meet other mechanical property requirements such as strength and YT ratios. Balance has to be achieved to meet not only the HIC requirements but the other required mechanical properties. Mastering this complex HIC process poses a serious challenge to pipe producers and their primary material suppliers. The capability of producing HIC steel grades according to critical specifications and/or standards clearly distinguishes excellent steel producers from good steel makers. This paper will discuss the basics of the hydrogen induced cracking phenomenon, the requirements of the NACE TM0284 specification and give guidelines for steel production of API pipeline steels that not only can meet the specification requirements the NACE testing but also fulfill the other mechanical property requirements.

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