Effects of Flow Response on the Failure Pressure of Pipelines

Author(s):  
Brian N. Leis

Abstract The flow properties of line-pipe steels control the failure resistance of the pipe, and as such are key in successful pipeline design, and in understanding the factors controlling failures when they occur. As first-principals predictive models are challenged to quantify the flow response in typical line-pipe steels, engineers must rely on empirically developed properties to support numerical analysis for purposes of design and/or integrity management. Stress-based design logically relies on a limiting stress, whereas strain-based design used to address issues like ground movement relies on a limit strain. Post-yield these limits are coupled through the steel’s stress-strain curve and strain-hardening response. Because the burst-pressure of pipes has been shown to depend on the steel’s collapse stress as well as its strain-hardening exponent, n, engineers will need more that the yield stress, Y, or the tensile stress, T, to adequately characterize a pipeline’s resistance to failure. This paper presents results for the mechanical properties of line-pipe steels developed up to the ultimate tensile stress, or beyond. These stress-strain curves reflect 1) Grades ranging from vintage A25 through recent X100 production. These results have been analyzed to quantify n, Y, and T. These results have further been trended to relate commonly available metrics like Y/T and n, and provide a rational basis for the choice of properties input to numerical analysis. It is apparent from this work that current correlations between n and Y/T diverge from the trend for the lower-strength Grades. Further, these results show that within a Grade the value of n is a strong function of the ratio of the actual yield stress (AYS) normalized by SMYS, with this dependence indicative of differences in the chemistry and processing used to achieve the Grade. The effects of n and its dependence on the ratio AYS/SMYS are illustrated regarding the predicted response of line pipes subject to increasing pressure. These predictions have been validated by comparison with results for about 20 full-scale tests to illustrate the viability of this technology.

2018 ◽  
Vol 913 ◽  
pp. 331-339 ◽  
Author(s):  
Ling Kang Ji ◽  
Hui Feng ◽  
Ji Ming Zhang ◽  
Hong Yuan Chen

The strain-hardening performance and characteristics of pipeline steel material have an important influence on the deformation behavior and arrest behavior of the line pipe. In this paper X70, selected, and the longitudinal and transverse tensile stress-strain curve and strain-hardening characteristics were analyzed. The results showed that the strain hardening exponent of the double-phased line pipes derived from the transvers stress-strain curve maintains relatively low level at early stage and increased gradually with variation of strain, which was different from the strain hardening behavior for the rest line pipes in this study. Phase ratio, grain size and dislocation density, precipitation, texture, etc. have an effect to the strain hardening behavior of pipeline steel.


2011 ◽  
Vol 236-238 ◽  
pp. 2688-2693 ◽  
Author(s):  
Hui Qing Xue ◽  
Zong Cai Deng

Engineered cementitious composites (ECC) has good ductility, with its unique strain hardening and multiple cracking characteristics. Through the research of uniaxial direct tension performance and durability tests of ECC blending with polyvinyl alcohol (PVA) fiber, the tensile stress-strain curves, the freeze-thaw resistances and the impermeability of ECC were analyzed. The tensile stress - strain curve results show strain hardening of ECC achieved under the uniaxial tensile load; PVA fiber has good crack resistance toughening effect, can significantly improve crack resistance and deformation capacity of cementitious composites. The maximum tensile strain of the ECC is between 3800με to 8657με (20-50 times that of polypropylene fiber concrete) displays high toughness and large deformation characteristics. The freezing level of the ECC is higher than F300, which is ideal for the maintenance and reinforcement of concrete structures in cold regions. Domestic and imported PVA fiber can significantly improve the impermeability and crack resistance of the ECC.


Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3626
Author(s):  
Łukasz Hojdys ◽  
Piotr Krajewski

This paper presents the results of direct tensile tests performed on six different FRCM (fabric reinforced cementitious matrix) strengthening systems used for masonry structures. The emphasis was placed on the determination of the mechanical parameters of each tested system and a comparison of their tensile behaviour in terms of first crack stress, ultimate stress, ultimate strain, cracking pattern, failure mode and idealised tensile stress-strain curve. In addition to the basic mechanical tensile parameters, accidental load eccentricities, matrix tensile strengths, and matrix modules of elasticity were estimated. The results of the tests showed that the tensile behaviour of FRCM composites strongly depends on the parameters of the constituent materials (matrix and fabric). In the tests, tensile failure of reinforcement and fibre slippage within the matrix were observed. The presented research showed that the accidental eccentricities did not substantially affect the obtained results and that the more slender the specimen used, the more consistent the obtained results. The analysis based on a rule of mixtures showed that the direct tensile to flexural tensile strength ratio of the matrixes used in the test was 0.2 to 0.4. Finally, the tensile stress–strain relationship for the tested FRCMs was idealised by a bi- or tri-linear curve.


Author(s):  
J. A. Gianetto ◽  
J. T. Bowker ◽  
R. Bouchard ◽  
D. V. Dorling ◽  
D. Horsley

The primary objective of this study was to develop a better understanding of all-weld-metal tensile testing using both round and strip tensile specimens in order to establish the variation of weld metal strength with respect to test specimen through-thickness position as well as the location around the circumference of a given girth weld. Results from a series of high strength pipeline girth welds have shown that there can be considerable differences in measured engineering 0.2% offset and 0.5% extension yield strengths using round and strip tensile specimens. To determine whether or not the specimen type influenced the observed stress-strain behaviour a series of tests were conducted on high strength X70, X80 and X100 line pipe steels and two double joint welds produced in X70 linepipe using a double-submerged-arc welding process. These results confirmed that the same form of stress-strain curve is obtained with both round and strip tensile specimens, although with the narrowest strip specimen slightly higher strengths were observed for the X70 and X100 linepipe steels. For the double joint welds the discontinuous stress-strain curves were observed for both the round and modified strip specimens. Tests conducted on the rolled X100 mechanized girth welds established that the round bar tensile specimens exhibited higher strength than the strip specimens. In addition, the trends for the split-strip specimens, which consistently exhibit lower strength for the specimen towards the OD and higher for the mid-thickness positioned specimen has also been confirmed. This further substantiates the through-thickness strength variation that has been observed in other X100 narrow gap welds. A second objective of this study was to provide an evaluation of the weld metal toughness and to characterize the weld metal microstructure for the series of mechanized girth welds examined.


2005 ◽  
Vol 40 (6) ◽  
pp. 599-607 ◽  
Author(s):  
X. P Huang

The basic autofrettage theory assumes elastic-perfectly plastic behaviour. Because of the Bauschinger effect and strain-hardening, most materials do not display elastic-perfectly plastic properties and consequently various autofrettage models are based on different simplified material strain-hardening models, which assume linear strain-hardening or power strain-hardening or a combination of these strain-hardening models. This approach gives a more accurate prediction than the elastic-perfectly plastic model and is suitable for different strain-hardening materials. In this paper, a general autofrettage model that incorporates the material strain-hardening relationship and the Bauschinger effect, based upon the actual tensile-compressive stress-strain curve of a material is proposed. The model incorporates the von Mises yield criterion, an incompressible material, and the plane strain condition. Analytic expressions for the residual stress distribution have been derived. Experimental results show that the present model has a stronger curve-fitting ability and gives a more accurate prediction. Several other models are shown to be special cases of the general model presented in this paper. The parameters needed in the model are determined by fitting the actual tensile-compressive curve of the material, and the maximum strain of this curve should closely represent the maximum equivalent strain at the inner surface of the cylinder under maximum autofrettage pressure.


2016 ◽  
Vol 51 (7) ◽  
pp. 913-925 ◽  
Author(s):  
MY Matveev ◽  
AC Long ◽  
LP Brown ◽  
IA Jones

Experimental and numerical analyses of a woven composite were performed in order to assess the effect of yarn path and layer shift variability on properties of the composite. Analysis of the geometry of a 12 K carbon fibre 2 × 2 twill weave at the meso- and macro-scales showed the prevalence of the yarn path variations at the macro-scale over the meso-scale variations. Numerical analysis of yarn path variability showed that it is responsible for a Young’s modulus reduction of 0.5% and CoV of 1% which makes this type of variability in the selected reinforcement almost insignificant for an elastic analysis. Finite element analysis of damage propagation in laminates with layer shift showed good agreement with the experiments. Both numerical analysis and experiments showed that layer shift has a strong effect on the shape of the stress–strain curve. In particular, laminates with no layer shift tend to exhibit a kink in the stress–strain curve which was attributed solely to the layer configuration.


1977 ◽  
Vol 9 (6) ◽  
pp. 704-707 ◽  
Author(s):  
V. K. Babich ◽  
V. A. Pirogov ◽  
I. A. Vakulenko

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