Study of Uneven Distribution in Parallel Petroleum Processing Pipes

Author(s):  
Renwei Liu ◽  
Haishan Zhu ◽  
Qingping Li ◽  
Yufei Wan ◽  
Kaifeng Fan

The aim of this article is to investigate uneven distribution of oil-gas two phase flow in parallel petroleum processing pipelines. On-site analysis on BZ35-2 central platform A and SZ36-1 central platform N/O (two typical platforms in China’s Bohai Bay) shows that uneven distribution is originated mainly by two sources: flow rate difference and dryness difference. A 3-dimensional numerical model of two-phase flow in T-junction before parallel processing units was built. Flow and dryness distribution under different operating conditions were simulated. It is demonstrated that unevenness of flow rate grows worse as the total flow rate increases or operating pressure difference between parallel units becomes larger. Moreover, unevenness of dryness is mainly caused by phase split in a tee. It can be concluded that the phase split will be more obvious when parallel units are located at different heights or gas volume fraction of feed stream and inlet flow rate is small. Besides, flow rate distribution has an effect on dryness distribution. There is a specific flow ratio that will cause the most serious phase split. Finally, according to the conclusions, modification scheme for BZ35-2 central platform A piping layout was proposed. And this work may provide some guidance for process design and practical operation of parallel units.

Author(s):  
Shao-Wen Chen ◽  
Caleb S. Brooks ◽  
Chris Macke ◽  
Takashi Hibiki ◽  
Mamoru Ishii ◽  
...  

In order to investigate the possible effect of seismic vibration on two-phase flow dynamics and thermal-hydraulics of a nuclear reactor, experimental tests of adiabatic air-water two-phase flow under low-frequency vibration were carried out in this study. An eccentric cam vibration module operated at low motor speed (up to 390rpm) was attached to an annulus test section which was scaled down from a prototypic BWR fuel assembly sub-channel. The inner and outer diameters of the annulus are 19.1mm and 38.1mm, respectively. The two-phase flow operating conditions cover the ranges of 0.03≤<jg> ≤1.46m/s and 0.25≤<jf>≤1.00m/s and the vibration displacement ranges from ±0.8mm to ±22.2mm. Steady-state area-averaged instantaneous and time-averaged void fraction was recorded and analyzed in stationary and vibration experiments. A neural network flow regime identification technique and fast Fourier transformation (FFT) analysis were introduced to analyze the flow regimes and void signals under stationary and vibration conditions. Experimental results reveal possible changes in flow regimes under specific flow and vibration conditions. In addition, the instantaneous void fraction signals were affected and shown by FFT analysis. Possible reasons for the changes include the applied high acceleration and/or induced resonance at certain ports under the specific flow and vibration conditions.


Author(s):  
Shao-Wen Chen ◽  
Takashi Hibiki ◽  
Mamoru Ishii ◽  
Michitsugu Mori ◽  
Fumitoshi Watanabe

In order to investigate the possible effect of seismic vibration on two-phase flow dynamics and thermal-hydraulics of a nuclear reactor, experimental tests of adiabatic air-water two-phase flow under low-frequency vibration were carried out in this study. An eccentric cam vibration module operated at low motor speed (up to 390 rpm) was attached to an annulus test section which was scaled down from a prototypic boiling water reactor (BWR) fuel assembly subchannel. The inner and outer diameters of the annulus are 19.1 mm and 38.1 mm, respectively. The two-phase flow operating conditions cover the ranges of 0.03 m/s ≤ 〈jg〉 ≤ 1.46 m/s and 0.25 m/s ≤ 〈jf〉 ≤ 1.00 m/s and the vibration displacement ranges from ±0.8 mm to ±22.2 mm. Steady-state area-averaged instantaneous and time-averaged void fraction were recorded and analyzed in stationary and vibration experiments. A neural network flow regime identification technique and fast Fourier transformation (FFT) analysis were introduced to analyze the flow regimes and void signals under stationary and vibration conditions. Experimental results reveal possible changes in flow regimes under specific flow and vibration conditions. In addition, the instantaneous void fraction signals were affected and shown by FFT analysis. Possible reasons for the changes include the applied high acceleration and induced void/flow structure changes at certain ports under the specific flow and vibration conditions.


Author(s):  
Franc¸ois Gruselle ◽  
Johan Steimes ◽  
Patrick Hendrick

The Aero-Thermo-Mechanics (ATM) department of Universite´ Libre de Bruxelles (ULB) develops a new system to simultaneously pump and separate a two-phase flow, in particular oil/air mixtures. Two-phase flows are encountered in many applications (oil extraction, flow in nuclear power plant pumps, pulp and paper processing) but the study is mainly focused on aeroengine lubrication systems. The main objective is to obtain a compact and efficient system that can both extract the gas of a two-phase flow and increase the pressure of the liquid phase. Particular care is given to the liquid flow rate lost at the gas outlet of the system. A large range of gas/liquid volume ratio has been studied, leading to different two-phase flow regimes at the inlet of the system (slug, churn or annular flow). After successful tests with water-air prototypes, which have allowed to identify the key design and working parameters, the technology has been implemented for a hot oil-air mixture. This paper presents the test results of the first oil/air prototype under real in-flight operating conditions. The tests with oil/air mixtures were performed on the aeroengine lubrication system test bench of the ATM department. The identification and implementation of appropriate two-phase flow rate measurement systems is an essential contribution to the project. Two attractive measurement systems have been considered: a Coriolis density meter for the volume fraction at the liquid outlet and radio-tracing elements for the measurement of the oil consumption at the air outlet. In parallel, the flow field in the pump and separator system has been studied with commercial CFD (Computational Fluid Dynamics) software packages. The choice of the two-phase flow model is highly dependent on the two-phase flow regime. But different regimes can simultaneously exist in the pump and separator system. So, the Eulerian two-phase flow model, the most complex and general model, seems to be the most appropriate. A coupling of this model with a dispersed phase model is under investigation to take all two-phase flow phenomena into account.


ACS Omega ◽  
2020 ◽  
Vol 5 (41) ◽  
pp. 26955-26955
Author(s):  
Hongwen Luo ◽  
Beibei Jiang ◽  
Haitao Li ◽  
Ying Li ◽  
Zhangxin Chen

2014 ◽  
Vol 1 (4) ◽  
pp. TEP0019-TEP0019 ◽  
Author(s):  
Jun-ichi TAKANO ◽  
Hideaki MONJI ◽  
Akiko KANEKO ◽  
Yutaka ABE ◽  
Hiroyuki YOSHIDA ◽  
...  

Author(s):  
Nan Liang ◽  
Changqing Tian ◽  
Shuangquan Shao

As one kind of fluid machinery related to the two-phase flow, the refrigeration system encounters more problems of instability. It is essential to ensure the stability of the refrigeration systems for the operation and efficiency. This paper presents the experimental investigation on the static and dynamic instability in an evaporator of refrigeration system. The static instability experiments showed that the oscillatory period and swing of the mixture-vapor transition point by observation with a camera through the transparent quartz glass tube at the outlet of the evaporator. The pressure drop versus mass flow rate curves of refrigerant two phase flow in the evaporator were obtained with a negative slope region in addition to two positive slope regions, thus making the flow rate a multi-valued function of the pressure drop. For dynamic instabilities in the evaporation process, three types of oscillations (density wave type, pressure drop type and thermal type) were observed at different mass flow rates and heat fluxes, which can be represented in the pressure drop versus mass flow rate curves. For the dynamic instabilities, density wave oscillations happen when the heat flux is high with the constant mass flow rate. Thermal oscillations happen when the heat flux is correspondingly low with constant mass flow rate. Though the refrigeration system do not have special tank, the accumulator and receiver provide enough compressible volume to induce the pressure drop oscillations. The representation and characteristic of each oscillation type were also analyzed in the paper.


2021 ◽  
Author(s):  
Ekhwaiter Abobaker ◽  
Abadelhalim Elsanoose ◽  
Mohammad Azizur Rahman ◽  
Faisal Khan ◽  
Amer Aborig ◽  
...  

Abstract Perforation is the final stage in well completion that helps to connect reservoir formations to wellbores during hydrocarbon production. The drilling perforation technique maximizes the reservoir productivity index by minimizing damage. This can be best accomplished by attaining a better understanding of fluid flows that occur in the near-wellbore region during oil and gas operations. The present work aims to enhance oil recovery by modelling a two-phase flow through the near-wellbore region, thereby expanding industry knowledge about well performance. An experimental procedure was conducted to investigate the behavior of two-phase flow through a cylindrical perforation tunnel. Statistical analysis was coupled with numerical simulation to expand the investigation of fluid flow in the near-wellbore region that cannot be obtained experimentally. The statistical analysis investigated the effect of several parameters, including the liquid and gas flow rate, liquid viscosity, permeability, and porosity, on the injection build-up pressure and the time needed to reach a steady-state flow condition. Design-Expert® Design of Experiments (DoE) software was used to determine the numerical simulation runs using the ANOVA analysis with a Box-Behnken Design (BBD) model and ANSYS-FLUENT was used to analyses the numerical simulation of the porous media tunnel by applying the volume of fluid method (VOF). The experimental data were validated to the numerical results, and the comparison of results was in good agreement. The numerical and statistical analysis demonstrated each investigated parameter’s effect. The permeability, flow rate, and viscosity of the liquid significantly affect the injection pressure build-up profile, and porosity and gas flow rate substantially affect the time required to attain steady-state conditions. In addition, two correlations obtained from the statistical analysis can be used to predict the injection build-up pressure and the required time to reach steady state for different scenarios. This work will contribute to the clarification and understanding of the behavior of multiphase flow in the near-wellbore region.


2019 ◽  
Vol 2019 ◽  
pp. 1-13
Author(s):  
Ronghua Chen ◽  
Minghao Zhang ◽  
Kailun Guo ◽  
Dawei Zhao ◽  
Wenxi Tian ◽  
...  

Two-phase flow instability may occur in nuclear reactor systems, which is often accompanied by periodic fluctuation in fluid flow rate. In this study, bubble rising and coalescence characteristics under inlet flow pulsation condition are analyzed based on the MPS-MAFL method. To begin with, the single bubble rising behavior under flow pulsation condition was simulated. The simulation results show that the bubble shape and rising velocity fluctuate periodically as same as the inlet flow rate. Additionally, the bubble pairs’ coalescence behavior under flow pulsation condition was simulated and compared with static condition results. It is found that the coalescence time of bubble pairs slightly increased under the pulsation condition, and then the bubbles will continue to pulsate with almost the same period as the inlet flow rate after coalescence. In view of these facts, this study could offer theory support and method basis to a better understanding of the two-phase flow configuration under flow pulsation condition.


Author(s):  
Naoki Matsushita ◽  
Akinori Furukawa ◽  
Kusuo Okuma ◽  
Satoshi Watanabe

A tandem arrangement of double rotating cascades and single diffuser cascade, proposed as a centrifugal pump with high performance in air-water two-phase flow condition, yields lower head due to the smallness of the impeller outlet in comparison with a impeller with large outlet diameter and no diffuser. Influences of impeller diameter change and installation of diffuser blades on two-phase flow performance were experimentally investigated under the case of the same volute casing. As the result, the similarity law of the diameter of impeller having the similar blade geometry and the rotational speed is satisfied even in two-phase flow condition. Comparing pump performances between a large impeller without diffuser blades and a small one with diffuser blades, higher two-phase flow performance is obtained by controlling the rotational speed of a small impeller with diffuser blades in the range of small water flow rates, while a large impeller with no diffuser gives high performance in the range of high water flow rate and small air flow rate.


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