A Novel Approach for Pipe Grade Determination Through In-Line Inspection (ILI)

2014 ◽  
Author(s):  
Daniel Molenda ◽  
Werner Thale
Keyword(s):  
Yield Strength ◽  
Pipeline Steel ◽  
Relevant Information ◽  
Tensile Tests ◽  
Operating Pressure ◽  
Steel Pipes ◽  
Novel Approach ◽  
Laboratory Test Results ◽  
First Results ◽  
Pull Tests

When establishing a pipelines’ maximum allowable operating pressure (MAOP), many pipeline operators face uncertainties regarding the yield strength of the respective pipeline material. This specifically concerns “pre-regulatory” pipelines which, for example, constitute approximately 66% of all gas transmission pipelines in the U.S. as well as new pipelines to ensure laid steel pipes meet the contracted steel grade. Conventional ILI technologies are capable of delivering relevant information for MAOP calculation, such as wall thickness and diameter. However, as missing element, in the past there have been no economic means for accurately measuring yield strength. Therefore ROSEN has developed and tested a novel ILI system for measuring yield strength of pipeline steel. This paper introduces the fundamental principles of this new system and outlines first results. Laboratory test results are obtained from samples covering the typical range of pipeline steels. The sensor readings are correlated with reference yield strengths of certified steels where the yield strength was determined by destructive tensile tests. Initial pull tests with an ILI tool measurement are compared with the available yield strengths and tensile strengths according to the inspection certificates of the pull test pipes.

Effect of Heat Treatments on Microstructure and Mechanical Properties of Low Carbon Steel Pipes Welded by Induction Process

2014 ◽  
Vol 887-888 ◽  
pp. 1301-1306
Author(s):  
Zakaria Boumerzoug ◽  
Lakhdar Lakhdari
Keyword(s):  
Mechanical Properties ◽  
Isothermal Annealing ◽  
Pipeline Steel ◽  
Low Carbon Steel ◽  
Tensile Tests ◽  
Heat Treatments ◽  
Low Carbon ◽  
Steel Pipes ◽  
Induction Process ◽  
Isothermal Heat Treatments

In this work, the effect of isothermal heat treatments on microstructure evolution and mechanical properties after welding by induction of A37 pipeline steel have been studied by scanning electron microscopy, hardness measurements, and tensile tests. Microstructural evolution in welded joint was identified after isothermal annealing from 200 until 900 °C.

Calibration of a Nondestructive Toughness Tester (NDTT) for Measuring Fracture Toughness of Pipeline Steel

2018 ◽  
Author(s):  
Steven D. Palkovic ◽  
Simon C. Bellemare ◽  
Kamal K. Botros ◽  
Xiande (Derek) Chen ◽  
Richard Kania
Keyword(s):  
Fracture Toughness ◽  
Pipeline Steel ◽  
Impact Testing ◽  
Outer Diameter ◽  
Operating Pressure ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
Additional Material ◽  
Laboratory Test Results ◽  
Integrity Management

In-ditch/in-service characterization of pipelines using nondestructive evaluation (NDE) can provide valuable data for confirming operating pressure and qualifying pipelines for transporting natural gas of different quality or gas mixture, as well as for determining repair criteria for integrity management programs. This is especially relevant for vintage pipelines that may not have material test reports (MTR) available, and for aging infrastructure that have been subjected to suspected or unknown integrity threats. However, measurement of material fracture toughness currently requires the removal of large samples for laboratory testing, such as compact tension (CT) fracture testing or Charpy impact testing. The present work introduces a new concept, the Nondestructive Toughness Tester (NDTT), that provides a NDE solution for measuring the fracture toughness of pipeline steel in a superficial layer of material (∼0.005 inches). The NDTT uses a specially designed wedge-shaped stylus to generate a Mode I tensile loading that results in a ductile fracture response. NDTT tests are performed in multiple orientations on 8 different pipeline steel samples covering 3 different grades to compare the NDTT material response with the fracture toughness measurements from laboratory CT specimens. Analysis of these results indicate that the height of a fractured ligament that remains on the sample surface after NDTT testing exhibits a linear relationship with traditional CT J-integral measurements normalized by its yield strength. This type of behavior is analogous to the crack-tip-opening-displacement (CTOD) calculated through elastic-plastic fracture mechanics. Tests conducted on the pipe outer diameter and in the longitudinal direction near the pipe mid-wall indicate that the NDTT can measure differences in fracture toughness for different crack orientations. Furthermore, the results show that outer diameter tests provide a conservative estimate of the overall steel fracture toughness. These observations indicate that the NDTT is a viable method for assessing toughness properties of steel materials. Additional research is required to further refine the implementation of the NDTT concept and understand the relationship with laboratory test results on pipe cutouts, but the progress is already a significant step towards obtaining additional material toughness data for integrity management.

Regularities and properties of instrumented indentation diagrams obtained by ball-shaped indenter

2020 ◽  
Vol 86 (5) ◽  
pp. 43-51
Author(s):  
V. M. Matyunin ◽  
A. Yu. Marchenkov ◽  
N. Abusaif ◽  
P. V. Volkov ◽  
D. A. Zhgut
Keyword(s):  
Yield Strength ◽  
Ultimate Strength ◽  
Elastoplastic Deformation ◽  
Elastic Limit ◽  
Tensile Tests ◽  
Indentation Load ◽  
International Standards ◽  
Instrumented Indentation ◽  
Indentation Methods ◽  
Special Points

The history of appearance and the current state of instrumented indentation are briefly described. It is noted that the materials instrumented indentation methods using a pyramid and ball indenters are actively developing and are currently regulated by several Russian and international standards. These standards provide formulas for calculating the Young’s modulus and hardness at maximum indentation load. Instrumented indentation diagrams «load F – displacement α» of a ball indenter for metallic materials were investigated. The special points on the instrumented indentation diagrams «F – α» loading curves in the area of elastic into elastoplastic deformation transition, and in the area of stable elastoplastic deformation are revealed. A loading curve area with the load above which the dF/dα begins to decrease is analyzed. A technique is proposed for converting «F – α» diagrams to «unrestored Brinell hardness HBt – relative unrestored indent depth t/R» diagrams. The elastic and elastoplastic areas of «HBt – t/R» diagrams are described by equations obtained analytically and experimentally. The materials strain hardening parameters during ball indentation in the area of elastoplastic and plastic deformation are proposed. The similarity of «HBt – t/R» indentation diagram with the «stress σ – strain δ» tensile diagrams containing common zones and points is shown. Methods have been developed for determining hardness at the elastic limit, hardness at the yield strength, and hardness at the ultimate strength by instrumented indentation with the equations for their calculation. Experiments on structural materials with different mechanical properties were carried out by instrumented indentation. The values of hardness at the elastic limit, hardness at the yield strength and hardness at the ultimate strength are determined. It is concluded that the correlations between the elastic limit and hardness at the elastic limit, yield strength and hardness at the yield strength, ultimate tensile strength and hardness at the ultimate strength is more justified, since the listed mechanical characteristics are determined by the common special points of indentation diagrams and tensile tests diagrams.

Effect of Temperature, Reeling Speed and Pipe Tension on the Performance of Field Joint Coating During Reeling of Offshore Pipelines

2021 ◽  
Author(s):  
Rajaram Dhole ◽  
Ismael Ripoll ◽  
Sabesan Rajaratnam ◽  
Celine Jablonski
Keyword(s):  
Influential Factors ◽  
Influential Factor ◽  
Effect Of Temperature ◽  
Mechanical And Thermal Properties ◽  
Peak Strain ◽  
Element Analysis ◽  
Novel Approach ◽  
Laboratory Test Results ◽  
Coating Design ◽  
Highly Strained

Abstract Pipelines are coated with insulating material that minimizes heat losses to the environment. Reeled pipe can experience nominal bending strain in the order of 1% to 2%. Thick coating on the pipe is inherently more highly strained, because of concentrations that occur at the interface between parent coating and field joint coating. Occasionally, contractors who specialize in pipe-lay using the reeling method have experienced difficulties relating to unexpected disbondment and cracks in coating at these interfaces. Any disbonded coating is routinely identified and repaired, but it is important to understand the influential factors that could lead to this type of coating disbondment. It is known in the industry that parameters such as temperature, reeling speed and pipe tension are influential but the relative influence of the factors is not well understood. In addition, there is currently no industry code or recommended practice that proposes the strain levels that the coating could safely withstand prior to cracking. This paper addresses thermo-mechanical aspects of coating design and presents a novel approach to quantify which parameters have the largest influence. In the presented assessments, coating strain was assessed using finite element analysis. Material input was selected from a combination of typical values and specific laboratory test results for polypropylene (PP) and injection molded polypropylene (IMPP). An essential aspect was that the mechanical and thermal properties of the PP were related to temperature and strain rate. Strain rates in the coating during reeling operations were obtained from global FE models. Detailed local FE models incorporated all the material and load inputs and temperature conditions that are necessary to determine peak strain values in the coating; the peak strain values would indicate the locations of potential coating disbondment. The study is purely a strain assessment and excludes any potential for defects or delamination in the coating that could result from its manufacturing process. This strain-based study revealed that coating temperature during reeling is the most influential factor on strain level in the coating. Reeling speed and pipe tension are parameters providing secondary influences.

Correlation among Microstructure, Texture, and Properties along the Thickness Direction in As-Hot-Rolled and As-Solution-Quenched Al7055 Thick Plates

2021 ◽  
Vol 1026 ◽  
pp. 65-73
Author(s):  
Kai Zhu ◽  
Hong Wei Yan
Keyword(s):  
Mechanical Properties ◽  
Yield Strength ◽  
Tensile Tests ◽  
Rolled Plate ◽  
Uniaxial Tensile ◽  
Thickness Direction ◽  
Electron Backscattered Diffraction ◽  
Thick Plates ◽  
Aluminum Plates ◽  
Hot Rolled

Both microstructure inhomogeneity and mechanical property diversity along the thickness direction in rolled thick aluminum plates have been considered to have a remarkable impact on the performance and properties of the products made from the plates. In this study, scanning electron microscopy (SEM) and electron backscattered diffraction (EBSD) characterizations of microstructure and texture types along the thickness directions of Al7055 thick plate specimens prepared using two conditions, hot-rolling and solution-quenching, were performed. To examine the mechanical properties, uniaxial tensile tests were also carried out on specimens machined from both types of thick plates, using a layered strategy along the thickness direction. The results indicate that both the microstructure and mechanical properties are inhomogeneous under the two conditions. Furthermore, it is evident that there is a hereditary relationship between the mechanical properties of the two plates—areas with higher yield strength in the as-hot-rolled plate correspond to areas with the higher yield strength in the as-solution-quenched plate

scholarly journals Observation of the rock slope thermal regime, coupled with crack meter stability monitoring

2021 ◽  
Author(s):  
Ondřej Racek ◽  
Jan Blahůt ◽  
Filip Hartvich
Keyword(s):  
Rock Mass ◽  
Monitoring System ◽  
Rock Slope ◽  
Global Radiation ◽  
Environmental Parameters ◽  
Radiation Balance ◽  
Rock Types ◽  
Novel Approach ◽  
First Results

Abstract. This article describes an innovative, complex and affordable monitoring system designed for joint observation of environmental parameters, rock block dilatations and temperature distribution inside the rock mass with a newly designed 3-meter borehole temperature sensor. Global radiation balance data are provided by pyranometers. The system introduces a novel approach for internal rock mass temperature measurement, which is crucial for the assessment of the changes in the stress field inside the rock slope influencing its stability. The innovative approach uses an almost identical monitoring system at different sites allowing easy setup, modularity and comparison of results. The components of the monitoring system are cheap, off-the-shelf and easy to replace. Using this newly designed system, we are currently monitoring three different sites, where the potential rock fall may endanger society assets below. The first results show differences between instrumented sites, although data time-series are relatively short. Temperature run inside the rock mass differs for each site significantly. This is very likely caused by different aspects of the rock slopes and different rock types. By further monitoring and data processing, using advanced modelling approaches, we expect to explain the differences among the sites, the influence of rock type, aspect and environmental variables on the long-term slope stability.

scholarly journals Cascading Forgetting in Product Development Challenges and Evaluation

2019 ◽  
Vol 1 (1) ◽  
pp. 2527-2536
Author(s):  
Patricia Kügler ◽  
Claudia Schon ◽  
Benjamin Schleich ◽  
Steffen Staab ◽  
Sandro Wartzack
Keyword(s):  
Product Design ◽  
Information Overload ◽  
Relevant Information ◽  
Knowledge Bases ◽  
Wear Behaviour ◽  
Combustion Engines ◽  
The Novel ◽  
Related Information ◽  
Intentional Forgetting ◽  
Novel Approach

AbstractVast amounts of information and knowledge is produced and stored within product design projects. Especially for reuse and adaptation there exists no suitable method for product designers to handle this information overload. Due to this, the selection of relevant information in a specific development situation is time-consuming and inefficient. To tackle this issue, the novel approach Intentional Forgetting (IF) is applied for product design, which aims to support reuse and adaptation by reducing the vast amount of information to the relevant. Within this contribution an IF-operator called Cascading Forgetting is introduced and evaluated, which was implemented for forgetting related information elements in ontology knowledge bases. For the evaluation the development process of a test-rig for studying friction and wear behaviour of the cam/tappet contact in combustion engines is analysed. Due to the interdisciplinary task of the evaluation and the characteristics of semantic model, challenges are discussed. In conclusion, the focus of the evaluation is to consider how reliable the Cascading Forgetting works and how intuitive ontology-based representations appear to engineers.

scholarly journals Ductile Cast Iron with High Toughness at Low Temperatures

2018 ◽  
Vol 925 ◽  
pp. 334-341 ◽  
Author(s):  
Stephanie Duwe ◽  
Babette Tonn
Keyword(s):  
Yield Strength ◽  
Low Temperatures ◽  
Charpy Impact ◽  
Tensile Tests ◽  
Ductile Cast Iron ◽  
Fractional Factorial ◽  
Alloy Development ◽  
Static Tensile ◽  
Minimum Criteria ◽  
Optimum Alloy

High life expectancy of cast components and good material performance at dynamic load are a prerequisite to cater for future trends in wind energy generators. To remain competitive in this ever evolving sector challenges reside in alloy development. In this work fractional factorial design has been applied to ferritic ductile iron with varying contents of silicon (1.6‑2 wt%), nickel (0‑1 wt%), cobalt (0‑3 wt%) and copper (0‑0.2 wt%). The minimum criteria the new alloy should meet were a minimum yield strength of 240 MPa and an impact work of minimal 8 J at a temperature of -20 °C for wall thicknesses of 60‑200 mm. To obtain these mechanical properties thick-walled castings with additional insulation were produced to achieve a higher thermic module. They provided the material for test specimens to perform static tensile tests, Charpy impact tests at varying temperatures and a microstructure analysis. With these results, a sweet spot plot has been created. That way, an optimum alloy composition could be found and has been proven by validation experiment.The optimum alloy for thick-walled castings is composed of Si = 1.6 wt%, Cu = 0.2 wt%, Ni = 0 wt% and Co = 0 wt%. It offers an enhancement in yield strength and acceptable impact work at low temperatures for massive castings in as cast state. The heat treated, full ferritic material could even improve these results.

scholarly journals The quest for AMS of 182Hf – why poor gas gives pure beams

2020 ◽  
Vol 232 ◽  
pp. 02003
Author(s):  
Martin Martschini ◽  
Johannes Lachner ◽  
Silke Merchel ◽  
Alfred Priller ◽  
Peter Steier ◽  
...  
Keyword(s):  
Detection Efficiency ◽  
Ion Source ◽  
Negative Ion ◽  
Complete Suppression ◽  
Buffer Gas ◽  
Novel Approach ◽  
First Results ◽  
Ion Laser ◽  
R Process ◽  
Ion Yields

The long-lived radioisotope 182Hf (T1/2 = 8.9 Ma) is of high astrophysical interest as its potential abundance in environmental archives would provide insight into recent r-process nucleosynthesis in the vicinity of our solar system. Despite substantial efforts, it could not be measured at natural abundances with conventional AMS so far due to strong isobaric interference from stable 182W. Equally important is an increase in ion source efficiency for the anions of interest. The new Ion Laser InterAction Mass Spectrometry (ILIAMS) technique at VERA tackles the problem of elemental selectivity in AMS with a novel approach. It achieves near-complete suppression of isobar contaminants via selective laser photodetachment of decelerated anion beams in a gas-filled radio-frequency quadrupole (RFQ) ion cooler. The technique exploits differences in electron affinities (EA) within elemental or molecular isobaric systems neutralizing anions with EAs smaller than the photon energy. Alternatively, these differences in EA can also facilitate anion separation via chemical reactions with the buffer gas. We present first results with this approach on AMS-detection of 182Hf. With He +O2 mixtures as buffer gas in the RFQ, suppression of 182WF5− vs 180HfF 5− by >105 has been demonstrated. Mass analysis of the ejected anion beam identified the formation of oxyfluorides as an important reaction channel. The overall Hf-detection efficiency at VERA presently is 1.4% and the W-corrected blank value is 182Hf/180Hf = (3.4 ± 2.1)×10−14. In addition, a survey of different sample materials for highest negative ion yields of HfF 5− with Cs-sputtering has been conducted.

Psychophysics Study on LED Flicker Artefacts for Automotive Digital Mirror Replacement Systems

2020 ◽  
Vol 2020 (11) ◽  
pp. 234-1-234-6
Author(s):  
Nicolai Behmann ◽  
Holger Blume
Keyword(s):  
Light Source ◽  
Pulse Width ◽  
Digital Camera ◽  
Relevant Information ◽  
Human Vision ◽  
Light Sources ◽  
Traffic Light ◽  
Pulse Width Modulated ◽  
Novel Approach ◽  
Flicker Light

LED flicker artefacts, caused by unsynchronized irradiation from a pulse-width modulated LED light source captured by a digital camera sensor with discrete exposure times, place new requirements for both visual and machine vision systems. While latter need to capture relevant information from the light source only in a limited number of frames (e.g. a flickering traffic light), human vision is sensitive to illumination modulation in viewing applications, e.g. digital mirror replacement systems. In order to quantify flicker in viewing applications with KPIs related to human vision, we present a novel approach and results of a psychophysics study on the effect of LED flicker artefacts. Diverse real-world driving sequences have been captured with both mirror replacement cameras and a front viewing camera and potential flicker light sources have been masked manually. Synthetic flicker with adjustable parameters is then overlaid on these areas and the flickering sequences are presented to test persons in a driving environment. Feedback from the testers on flicker perception in different viewing areas, sizes and frequencies are collected and evaluated.

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