Comparison of Compressive Strain Limit Equations

Author(s):  
Nader Yoosef-Ghodsi ◽  
Istemi Ozkan ◽  
Qishi Chen

Buried pipelines subjected to non-continuous ground movement such as frost heave, thaw settlement, slope instability and seismic movement experience high compressive strains that can cause local buckling (or wrinkling). In the context of strain-based design, excessive local buckling deformation that may cause loss of serviceability, or even pressure containment in some cases, is managed by limiting the strain demand below the strain limit. The determination of compressive strain limit is typically performed by full-scale structural testing or nonlinear finite element analysis that takes into account material and geometric non-linearity associated with the inelastic buckling of cylindrical shells. Before performing testing and numerical analysis (or when such options do not exist), empirical equations are used to estimate the strain limit. In this paper a number of representative equations were evaluated by comparing strain limit predictions to full-scale test results. Work prior to this study has identified the importance of key variables that have the greatest impact on the local buckling behaviour. Examples of these variables include the diameter-to-thickness ratio (D/t), internal pressure and shape of the stress strain curve. The evaluation presented here focused on how existing equations address these key variables, and the performance of the equations with respect to key variables and in different ranges.

Author(s):  
Bo Wang ◽  
Yong-Yi Wang ◽  
Brent Ayton ◽  
Mark Stephens ◽  
Steve Nanney

Pipeline construction activities and in-service interference events can frequently result in dents on the pipe. The pipelines can also experience high longitudinal strain in areas of ground movement and seismic activity. Current assessment procedures for dents were developed and validated under the assumption that the predominant loading is internal pressure and that the level of longitudinal strain is low. The behavior of dents under high longitudinal strain is not known. This paper discusses work funded by US DOT PHMSA on the assessment of dents under high longitudinal strain. Parametric numerical analyses were conducted to identify and examine key parameters and mechanisms controlling the compressive strain capacity (CSC) of pipes with dents. Selected full-scale tests were also conducted to experimentally examine the impact of dents on CSC. The focus of this work was on CSC because tensile strain capacity is known not to be significantly affected by the presence of dents. Through the parametric analyses and full-scale validation tests, guidelines on the CSC assessment of dented pipes under high longitudinal strain were developed.


Author(s):  
Woo Yeon Cho ◽  
Dong-Han Seo ◽  
Jang-Yong Yoo

In compressive strain capacity, high deformable linepipe steel, which is able to delay or evade local buckling, is needed. The objective of this paper is to present the results of an experimental and a finite-element investigation into the behavior of pipes subjected to bending behavior of aged API-X100 linepipe. The comparative behavior of aged and non aged specimens was recorded. The Results from numerical models are checked against the observations in the testing program and the ability of numerical solutions to predict pipe compressive strain capacity, curvatures, and buckling modes is improved. A finite-element model was developed using the finite-element simulator ABAQUS to predict the local buckling behavior of pipes. The input stress-strain relations of the material were discussed using the indexed yield point elongations. The comparison between the results of yield point elongation type material and those of material of smooth stress-strain curve near yield was done.


Author(s):  
Satoshi Igi ◽  
Joe Kondo ◽  
Nobuhisa Suzuki ◽  
Joe Zhou ◽  
Da-Ming Duan

In recent years, several natural gas pipeline projects have been planned for permafrost regions. Pipelines laid in such areas are subjected to large plastic deformation as a result of ground movement due to repeated thawing and freezing of the frozen ground. Likewise, in pipeline design methods, research on application of strain-based design as an alternative to the conventional stress-based design method has begun. Much effort has been devoted to the application of strain-based design to high strength linepipe materials. In order to verify the applicability of high-strain X100 linepipe to long distance transmission, a large-scale X100 pipeline was constructed using linepipe with an OD of 42″ and wall thickness of 14.3mm. This paper presents the results of experiments and Finite Element Analysis (FEA) focusing on the strain capacity of high-strain X100 linepipes. The critical compressive strain of X100 high-strain linepipes is discussed based on the results of FEA taking into account geometric imperfections. The critical tensile strain for high-strain X100 pipelines is obtained based on a curved wide plate (CWP) tensile test using specimens taken from girth welded joints. Specifically, the effect of external coating treatment on the strain capacity of X100 high-strain linepipe is investigated. The strain capacity of the 42″ X100 pipeline is considered by comparing the tensile strain limit obtained from girth weld fracture and critical compressive strain which occurs in local buckling under pure bending deformation.


Author(s):  
Hisakazu Tajika ◽  
Satoshi Igi ◽  
Takahiro Sakimoto ◽  
Shigeru Endo ◽  
Seishi Tsuyama ◽  
...  

This paper presents the results of experimental studies focused on the strain capacity of X80 linepipe. A full-scale bending tests of X80 grade, 48″ high-strain linepipes pressurized to 60% SMYS were conducted to investigate the compressive strain limit and tensile strain limit. The tensile properties Y/T ratios and uniform elongation of the pipes had variety. Three of four pipes are high strain pipes and these Y/T ratios are intentionally low with manufacturing method. One of these high-strain pipe was girth welded in its longitudinal center to investigate the effect of girth weld to strain capacity. The other was set as a conventional pipe that have higher Y/T ratio to make comparative study. The compressive strain limit focused on the critical strain at the formation of local buckling on the compression side of bending. After pipe reaches its endurable maximum moment, one large developed wrinkle and some small wrinkles on the pipe surface during bending deformation were captured relatively well from observation and strain distribution measurement. The tensile strain limit is discussed from the viewpoint of competition of two fracture phenomena: ductile crack initiation/propagation from an artificial notch at the HAZ of the girth weld, and strain concentration and rupture in the base material at the tension (opposite) side of the local buckling position.


Author(s):  
M. Sen ◽  
J. J. R. Cheng ◽  
D. W. Murray ◽  
J. Zhou ◽  
K. Adams ◽  
...  

An experimental program sponsored jointly by SNAM Rete Gas, Tokyo Gas Co., Ltd. and TransCanada Pipelines Ltd. was conducted on cold bend pipes under combined loading. These tests were designed to study the local buckling behavior and to develop the critical compressive strain criteria for cold bend pipes under combined loading. The test program includes eight full-scale specimens of NPS24 and NPS30 pipes with pipe thickness up to 14.3 mm. The test parameters include different D/t ratios (44, 69, and 93), material grades (X60, X65, and X80), bend angles (1.0 to 1.5 degree/diameter), and operation pressures (0%, 40%, 60%, and 80% of SMYS). In addition to full-scale tests, initial imperfections and residual strains due to cold bend processes were also measured. This paper describes the test specimens, test setup, instrumentation, and test procedures used in the program. A brief discussion of the test results is also covered in the paper.


Author(s):  
Hitoshi Asahi ◽  
Eiji Tsuru

Application of strain based design to pipelines in arctic or seismic areas has recently been recognized as important. So far, there has been much study performed on tensile strain limit and compressive strain limit. However, the relationship between bending buckling (compressive strain limit) and tensile strain limit has not been discussed. A model using actual stress strain curves suggests that the tensile strain limit increases as Y/T rises under uniaxial tensile stress because a pipe manufacturer usually raises TS instead of lowering YS to achieve low Y/T. Under bending of a pipe with a high D/t, an increase in compressive strain on intrados of a bent pipe at the maximum bending moment (ε-cp*) improves the tensile strain limit because the tensile strain limit is controlled by the onset of buckling or ε-cp* which is increased by lowering Y/T. On the other hand, under bending of a pipe with a low D/t, the tensile strain limit may not be influenced by improvement of buckling behavior because tensile strain on the extrados is already larger than the tensile limit at ε-cp*. Finally, we argue that the balance of major linepipe properties is important. Efforts other than the strict demands for pipe properties are also very important and inevitable to improve the strain capacity of a pipeline.


Author(s):  
Qishi Chen ◽  
Heng Aik Khoo ◽  
Roger Cheng ◽  
Joe Zhou

This paper describes a multi-year PRCI research program that investigated the local buckling (or wrinkling) of onshore pipelines with metal-loss corrosion. The dependence of local buckling resistance on wall thickness suggests that metal-loss defects will considerably reduce such resistance. Due to the lack of experimental data, overly conservative assumptions such as a uniform wall thickness reduction over the entire pipe circumference based on the defect depth have been used in practice. The objective of this research work was to develop local buckling criteria for pipelines with corrosion defects. The work related to local buckling was carried out in three phases by C-FER and the University of Alberta. The first phase included a comprehensive finite element analysis to evaluate the influence of various corrosion defect features and to rank key parameters. Based on the outcome of Phase 1 work, a test matrix was developed and ten full-scale tests were carried out in Phase 2 to collect data for model verification. In Phase 3, over 150 parametric cases were analyzed using finite element models to develop assessment criteria for maximum moment and compressive strain limit. Each criterion includes a set of partial safety factors that were calibrated to meet target reliabilities selected based on recent research related to pipeline code development. The proposed criteria were applied to in-service pipeline examples with general corrosion features to estimate the remaining load-carrying capacity and to assess the conservatism of current practice.


2021 ◽  
Author(s):  
Michael John Stephens ◽  
Simon John Roberts ◽  
Derek James Bennet

Abstract Understanding the structural limits of subsea connectors used in offshore environments is critical to ensure safe operations. The latest industry standards establish the requirement for physical testing to validate analysis methodologies for connector designs. In this paper, an analysis methodology, compliant with the latest API 17G standard, is presented for calculating structural capacities of non-preloaded connectors. The methodology has been developed for complex combined loading scenarios and validated using full-scale physical testing for different connector families. Detailed 3-D, non-linear, finite element models were developed for three different non-preloaded connections, which consisted of threaded and load shoulder connectors. A comprehensive set of combined tension and bending moment structural capacities at normal, extreme and survival conditions were calculated for each connection. The calculated capacities were validated for each connection by performing a test sequence using full-scale structural testing. A final tension or bending to failure test was also completed for each test connection to validate the physical failure mode, exceeding the latest API 17G requirements. For all connections tested, capacities calculated using the methodology were validated from the successful completion of the test sequences. The physical failure modes of the test connections also matched the predicted failure modes from the FEA, and the tensile or bending moment loading at physical collapse exceeded that predicted by the global collapse of the FEA model. Using the validated approach described in this paper significantly reduces the requirement of physical testing for connector families, establishing confidence in the structural limits that are critical for safe operations.


2011 ◽  
Vol 35 (11) ◽  
pp. 1407-1413 ◽  
Author(s):  
Hong-Kwan Kim ◽  
Tae-Seong Kim ◽  
Jang-Ho Lee ◽  
Byung-Young Moon ◽  
Ki-Weon Kang

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