Numerical Analysis of High Pressure Cold Bend Pipe to Investigate the Behaviour of Tension Side Fracture

Author(s):  
Celal Cakiroglu ◽  
Amin Komeili ◽  
Samer Adeeb ◽  
J. J. Roger Cheng ◽  
Millan Sen

The cold bend pipelines may be affected by the geotechnical movements due to unstable slopes, soil type and seismic activities. An extensive experimental study was conducted by Sen et al. in 2006 to understand the buckling behaviour of cold bend pipes. In their experiments, it was noted that one high pressure X65 pipe specimen failed under axial and bending loads due to pipe body tensile side fracture which occurred after the development of a wrinkle. The behaviour of this cold bend pipe specimen under bending load has been investigated numerically to understand the conditions leading to pipe body tension side fracture following the compression side buckling. Bending load has been applied on a finite element model of the cold bend by increasing the curvature of it according to the experimental studies conducted by Sen [1]. The bending loads have been applied on the model with and without internal pressure. The distribution of the plastic strains and von Mises stresses as well as the load–displacement response of the pipe have been compared for both load cases. In this way the experimental results obtained by Sen [1] have been verified. The visualization of the finite element analysis results showed that pipe body failure at the tension side of the cold bend takes place under equal bending loads only in case of combined loading with internal pressure.

Author(s):  
Luiz T. Souza ◽  
David W. Murray

The paper presents results for finite element analysis of full-sized girth-welded specimens of line pipe and compares these results with the behavior exhibited by test specimens subjected to constant axial force, internal pressure and monotonically increasing curvatures. Recommendations for the ‘best’ type of analytical finite element model are given. Comparisons between the behavior predicted analytically and the observed behavior of the experimental test specimens are made. The mechanism of wrinkling is explained and the evolution of the deformed configurations for different wrinkling modes is examined. It is concluded that the analytical tools now available are sufficiently reliable to predict the behavior of pipe in a manner that was not previously possible and that this should create a new era for the design and assessment of pipelines if the technology is properly exploited by industry.


2021 ◽  
Author(s):  
Oguz DOGAN ◽  
Celalettin YUCE ◽  
Fatih KARPAT

Abstract Today, gear designs with asymmetric tooth profiles offer essential solutions in reducing tooth root stresses of gears. Although numerical, analytical, and experimental studies are carried out to calculate the bending stresses in gears with asymmetric tooth profiles a standard or a simplified equation or empirical statement has not been encountered in the literature. In this study, a novel bending stress calculation procedure for gears with asymmetric tooth profiles is developed using both the DIN3990 standard and the finite element method. The bending stresses of gears with symmetrical profile were determined by the developed finite element model and was verified by comparing the results with the DIN 3990 standard. Using the verified finite element model, by changing the drive side pressure angle between 20° and 30° and the number of teeth between 18 and 100, 66 different cases were examined and the bending stresses in gears with asymmetric profile were determined. As a result of the analysis, a new asymmetric factor was derived. By adding the obtained asymmetric factor to the DIN 3390 formula, a new equation has been derived to be used in tooth bending stresses of gears with asymmetric profile. Thanks to this equation, designers will be able to calculate tooth bending stresses with high precision in gears with asymmetric tooth profile without the need for finite element analysis.


Author(s):  
N. Rino Nelson ◽  
N. Siva Prasad ◽  
A. S. Sekhar

Gasketed flange joint is a vital component in pressure vessels and piping systems. Flange joint is usually subjected to bending load due to expansion, wind load, self-weight, etc. Most of the flange design methods use equivalent pressure to include the effect of external bending loads. It becomes complex when the joint is subjected to bending load at elevated temperatures, due to the nonlinear behavior of gasket material. In the present work, performance of the flange joint has been studied under external bending load at elevated temperatures. A 3D finite element model is developed, considering the nonlinearities in the joint due to gasket material and contact between its members along with their temperature dependent material properties. The performance of the joint under different bolt preloads, internal fluid pressures and temperatures is studied. Flange joint with two gaskets (twin gasketed joint) placed beside each other radially, is also analyzed under external bending moment. The maximum allowable bending moments at different internal temperatures, for single and twin gasketed joints with spiral wound gasket are arrived.


Author(s):  
Muhammad Abid ◽  
Abdul W. Awan

A number of analytical and experimental studies have been conducted to study ‘strength’ and ‘sealing capability’ of bolted flange joint only under internal pressure loading. Due to the ignorance of the external i.e. axial loading, the optimized performance of the bolted flange joint can not be achieved. A very limited work is found in literature under combined internal pressure and axial loading. In addition, the present design codes do not address the effects of axial loading on the structural integrity and sealing ability of the flange joints. From previous studies, non-gasketed joint is claimed to have better performance as compared to conventional gasketed joint. To investigate non-gasketed joint’s performance i.e. joint strength and sealing capability under combined internal pressure and any applied external loading, an extensive 3D nonlinear finite element analysis is carried out and overall joint performance and behavior is discussed.


1999 ◽  
Vol 121 (1) ◽  
pp. 53-61
Author(s):  
L. T. Souza ◽  
D. W. Murray

The paper presents results for finite-element analysis of full-sized girth-welded specimens of line pipe and compares these results with the behavior exhibited by test specimens subjected to constant axial force, internal pressure, and monotonically increasing curvatures. Recommendations for the “best” type of analytical finite element model are given. Comparisons between the behavior predicted analytically and the observed behavior of the experimental test specimens are made. The mechanism of wrinkling is explained and the evolution of the deformed configurations for different wrinkling modes is examined. It is concluded that the analytical tools now available are sufficiently reliable to predict the behavior of pipe in a manner that was not previously possible and that this should create a new era for the design and assessment of pipelines if the technology is properly exploited by industry.


Author(s):  
Satoshi Nagata ◽  
Shinichi Fujita ◽  
Toshiyuki Sawa

Abstract This paper is a report of the studies on the mechanical behaviors and leakage characteristics of pipe-socket threaded joints subjected to bending moment as well as internal pressure by means of experimental tests and finite element simulations. The paper dealt with the 3/4″ and 3″ joints, and the joints for both sizes have two different combinations of thread types in the pipe and socket, i.e. taper-taper thread combination or taper-parallel one, respectively. Experimental bending leak tests showed that the taper-taper joints could retain internal pressure under bending load up to nearly plastic collapse. The taper-parallel joints, however, could hardly keep internal pressure against bending moment even the sealing tape was applied to enhance the sealing performance. Finite element analysis was carried out to simulate those bending tests, especially to clarify the deformation and the stress distribution in the engaged threads in detail. The analysis demonstrated that the sealing performance of the joints highly depend on the contact conditions not only at the thread crest to thread root but also in between flank surfaces. A complicated leak path across the engaged threads under bending moment was identified by the simulation.


Author(s):  
Prabin Pathak ◽  
Y. X. Zhang

A simple, accurate and efficient finite element model is developed in ANSYS for numerical modelling of the nonlinear structural behavior of FRP strengthened RC beams under static loading in this paper. Geometric nonlinearity and material non-linear properties of concrete and steel rebar are accounted for this model. Concrete and steel reinforcement are modelled using Solid 65 element and Link 180 element, and FRP and adhesive are modelled using Shell 181element and Solid 45 element. Concrete is modelled using Nitereka and Neal’s model for compression, and isotropic and linear elastic model before cracking with strength gradually reducing to zero after cracking for tension. For steel reinforcement, the elastic perfectly plastic material model is used. FRPs are assumed to be linearly elastic until rupture and epoxy is assumed to be linearly elastic. The new FE model is validated by comparing the computed results with those obtained from experimental studies.


2013 ◽  
Vol 275-277 ◽  
pp. 1207-1211
Author(s):  
Ying Ying Yin ◽  
Ming Jin Chu

In order to further study the mechanism of adaptive-slit shear walls under horizontal loads, and facilitate it better applied to practical engineering. On the basis of experimental studies, the ABAQUS finite element analysis software is used to establish the finite model of adaptive-slit shear. The finite element model accuracy is verified by comparing the model and test results. A validated model is used to study the mechanical property of adaptive-slit shear walls under monotonic loads.


1996 ◽  
Vol 118 (1) ◽  
pp. 43-48 ◽  
Author(s):  
S. A. Meguid ◽  
A. L. Kalamkarov ◽  
J. Yao ◽  
A. Zougas

Comprehensive analytical, finite element analysis and experimental studies are made of the interaction between closely spaced multiple circular holes. The analytical model utilizes the technique of asymptotic homogenization and the complex variable method to obtain explicit expressions for the effective elastic properties of a completely perforated plate under uniaxial loading. The analytical predictions are then compared with a finite element model and the results of both techniques are verified experimentally using uniaxial testing under controlled conditions. The findings of the present work are also compared with earlier solutions and efforts are made to highlight inconsistencies and limitations of the three techniques.


2014 ◽  
Vol 1006-1007 ◽  
pp. 11-17
Author(s):  
Gui Jie Liu ◽  
Yu Zhang ◽  
Basit Farooq

The stress concentration factors (SCFs) is used in the fatigue design for calculating hot-spot stress. However a major issue can be noted that the majority of research results are focused on the SCF distribution of uni-planar tubular joints subjected to the single basic load. By aiming to find the solution of this problem, the distribution of SCFs at the weld toe of a multi-planar tubular DX-joint which is subjected to the two set of the balanced combined loading components at the end of in-plane braces is studied by the finite element method. Thus it is concluded that for the axial plus in-plane bending load case, hot-spot stress location varies between saddle and crown position; while the location is invariably at the saddle position under combined axial plus out-of-plane bending loads. At last the API RP2A equation for predicting hot-spot stress is used for comparison with the finite element analysis results. Meanwhile the distribution of SCFs is also provided, that information indicates the-hot spot location along the weld toe affects the crack initiation.


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