Finite Element Analysis of Flaw Growth History

Author(s):  
Nader Yoosef-Ghodsi ◽  
Da-Ming Duan ◽  
Qishi Chen ◽  
Randy Petersen ◽  
Chengye Fan

Finite element models of curved wide plate (CWP) samples were used to generate a family of load-deformation curves, where each curve corresponds to a flaw with a constant depth. This family of curves was then compared to the test results to find the flaw depth corresponding to each load step using two techniques. One technique is based on mapping the crack mouth opening displacement (CMOD) response obtained from finite element analysis (FEA) and tests, while the other one is based on FEA and experimental unloading compliance data. Both the CMOD mapping and unloading compliance techniques were applied to six CWP specimens and the results from the two techniques were compared. The CWP specimens included flaws either at the centreline of the girth weld or at the heat affected zone (HAZ). Nominal flaw sizes were 3 or 5 mm deep by 25, 50 or 75 mm long. For all specimens, testing continued until either maximum load was reached or specimen rupture occurred. Failure strain, defined as the remote strain at peak load, ranged from 1.1% to 4.1%. The flaw growth history curves from the CMOD mapping and unloading compliance techniques for a given specimen were generally found to be in close agreement. The prediction of flaw growth at failure for the specimens with flaw in the weld was closer to the experimental flaw growth at failure than for the specimens with flaw in the HAZ. The average FEA to test ratio of the flaw growth at failure for these two groups of specimens was 0.95 and 0.6, respectively. Additional analyses were carried out to study the effect of HAZ softening and the shape of the input stress strain curves beyond the onset of necking.

Author(s):  
Claudio Ruggieri ◽  
Rodolfo F. de Souza

This work addresses the development of wide range compliance solutions for tensile-loaded and bend specimens based on CMOD. The study covers selected standard and non-standard fracture test specimens, including the compact tension C(T) configuration, the single edge notch tension SE(T) specimen with fixed-grip loading (clamped ends) and the single edge notch bend SE(B) geometry with varying specimen spam over width ratio and loaded under 3-point and 4-point flexural configuration. Very detailed elastic finite element analysis in 2-D setting are conducted on fracture models with varying crack sizes to generate the evolution of load with displacement for those configurations from which the dependence of specimen compliance on crack length, specimen geometry and loading mode is determined. The extensive numerical analyses conducted here provide a larger set of solutions upon which more accurate experimental evaluations of crack size changes in fracture toughness and fatigue crack growth testing can be made.


2006 ◽  
Vol 324-325 ◽  
pp. 295-298 ◽  
Author(s):  
Hyeon Chang Choi

An elastic-plastic finite element analysis (FEA) is performed to examine the opening behavior of fatigue crack, where the contact elements are used in the mesh of the crack tip area. The relationship between fatigue crack opening behavior and cyclic crack tip opening displacement was studied in the previous study. In this paper, we investigate the effect of the element size when predict fatigue crack opening behavior using the cyclic crack tip opening displacement obtained from FEA. The cyclic crack tip opening displacement is well related to fatigue crack opening behavior.


2008 ◽  
Vol 392-394 ◽  
pp. 980-984 ◽  
Author(s):  
Y. Sha ◽  
Hui Tang ◽  
Jia Zhen Zhang

In this paper, a detailed elastic-plastic finite element analysis of the effect of the compressive loading on crack tip plasticity is studied based on the material’s kinematic hardening model. Five centre-cracked panel specimens with different crack lengths are analyzed. The analysis shows that in a tension-compression loading the maximum spread of the crack tip reverse plastic zone increases with the increase of the compressive stress and the near crack tip opening displacement decreases with the increase of the compressive stress at the same nominal stress intensity factor. The applied compressive stress is the main factor controlling the near crack tip parameters.


2010 ◽  
Vol 163-167 ◽  
pp. 1029-1032
Author(s):  
He Meng ◽  
Kun Yang ◽  
Qing Xuan Shi ◽  
Jin Jie Men

The finite element analysis of high-strength concrete columns confined by high-strength spiral lateral ties under concentric compression is introduced in this paper. The variables of tie strength, tie spacing and tie configuration influencing the characteristics of confined concrete are discussed; and the stress distributions of lateral ties and concrete at cross-section are analyzed. Compared with the test results, this finite element analysis can predict well the behavior of axially loaded concrete confined by lateral ties. It’s indicated that after peak load, normal stirrups loss the effective constraint on concrete due to yielding early, while the high-strength stirrups can continue to provide larger constraint which can improve significantly the ductility of confined concrete.


Author(s):  
Sutham Arun ◽  
Andrew H. Sherry ◽  
Mike C. Smith ◽  
Mohammad Sheikh

This paper presents the results of a structural integrity assessment of a large-scale test undertaken as part of the EU programme STYLE on a repair welded pipe containing a circumferential through-thickness crack. The pipe was manufactured from two Esshete 1250 stainless steel pipes joined by a girth weld containing a deep repair. A through-thickness circumferential pre-crack was introduced to the centre of the repair prior to testing in four-point bend. The assessment used a finite element model created in Abaqus, with the weld residual stress introduced by an iterative technique. Linear elastic fracture mechanics was used to evaluate the stress intensity factor KI for the defect and elastic-plastic analyses were performed to characterise the crack driving force J along the crack front. The predicted crack mouth opening displacement as a function of load was compared with the test results and the derived variation in J used to predict crack initiation and growth. The results predicted the global behaviour of the test to within approximately 7% at final load, and the position of maximum crack growth. However, the final extent of crack extension is under-predicted. Reasons for this underprediction are suggested.


Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6378
Author(s):  
Barbara Kucharczyková ◽  
Hana Šimonová ◽  
Dalibor Kocáb ◽  
Libor Topolář

This paper presents the results of an experimental program aimed at the assessment of the freeze–thaw (F–T) resistance of concrete based on the evaluation of fracture tests accompanied by acoustic emission measurements. Two concretes of similar mechanical characteristics were manufactured for the experiment. The main difference between the C1 and C2 concrete was in the total number of air voids and in the A300 parameter, where both parameters were higher for C1 by about 35% and 52%, respectively. The evaluation of the fracture characteristics was performed on the basis of experimentally recorded load–deflection and load–crack mouth opening displacement diagrams using two different approaches: linear fracture mechanics completed with the effective crack model and the double-K model. The results show that both approaches gave similar results, especially if the nonlinear behavior before the peak load was considered. According to the results, it can be stated that continuous AE measurement is beneficial for the assessment of the extent of concrete deterioration, and it suitably supplements the fracture test evaluation. A comparison of the results of fracture tests with the resonance method and splitting tensile strength test shows that all testing methods led to the same conclusion, i.e., the C1 concrete was more F–T-resistant than C2. However, the fracture test evaluation provided more detailed information about the internal structure deterioration due to the F–T exposure.


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