Influence of the Forming Operations on the Yield Stress Measured on Pipe

Author(s):  
Philippe Thibaux ◽  
Filip Van den Abeele

The yield stress of pipes is measured among purposes to assess the resistance of the pipe to the internal pressure of the fluid. Unfortunately, it is not possible to sample a straight specimen in the hoop direction, and therefore the pipe has to be flattened prior to testing. In the present investigation, different materials were tested in tensile–compression mode in order to provide data for a kinematic hardening model. Based on this experimental data set, a model was built to take into account several features of the material behaviour (presence of yield point elongation, strain hardening, etc…) and the processing route (longitudinal or spiral seam weld, expander, hydrotest…). Pipe production was also sampled at different moments (base material, after leveling, after pipe forming, after hydrotest). The testing program included tensile testing and ring expansion tests. The results show that the model gives a prediction in good correspondence with the experimental results. The model also reproduces several experimental facts, like for example the presence of a yield point elongation on the base material and its absence on the flattened pipe sample. Finally, the model is compared with an industrial database containing different steel grades (from grade B to X80) and different ratios of wall thickness over diameter (t/OD) ratios. The difference of yield stress between coil and pipe is predicted on this database with an accuracy of 20MPa.

Author(s):  
Philippe Thibaux ◽  
Dennis Van Hoecke ◽  
Gert De Vos

Steelmakers are producing plates or coils, which are subsequently formed into pipes. The mechanical properties are checked after steel and pipe production, and it is commonly observed that the tensile properties of pipes differ from the properties of plate or coil. The difference in tensile properties is attributed to the forming of the pipe and the subsequent flattening of a pipe section to make a flat tensile test sample. The reverse deformation during pipe forming and flattening is expected to cause a Bauschinger effect leading to a decrease of the yield stress of the pipe compared to the yield stress of the base material. First, a kinematics description of the pipe forming is presented. This kinematics description is important to know the deformation path followed by the material during pipe forming, flattening and tensile test. Once the deformation path is known, the stress state can be computed using constitutive laws. Three constitutive laws are presented here and their ability to describe the mechanical behaviour is further discussed. To determine the mechanical behaviour in reverse deformation paths, a specific experimental set-up has been developed to make reverse tests in tension and compression. Using this experimental facility, an X60 grade on coil has been characterized. Models parameters are fitted on the experimental data. Using these model parameters, a tensile test after forming and flattening is modelled. The simulation shows that a very accurate description of material behaviour is required to predict the final tensile properties.


1949 ◽  
Vol 16 (1) ◽  
pp. 39-52
Author(s):  
Merit P. White

Abstract An analysis of longitudinal impact tests that were made by Drs. D. S. Clark and P. E. Duwez at the California Institute of Technology on an iron and a steel with definite yield points is described. From this analysis is deduced the probable nature of the dynamic stress-strain relations for such materials. These appear to differ greatly from the static stress-strain relations, unlike the case for materials without yield points. As pointed out by Duwez and Clark, the upper yield stress for undeformed material is several times as great under impact as the static yield stress. The present analysis indicates that under impact, the material with a definite yield point is made harder at a given deformation, and ruptures at a higher (engineering) stress and smaller strain than when loaded statically. The critical impact velocity, defined as that at which nearly instantaneous failure occurs in tension, is discussed, and the factors upon which it depends are given.


2020 ◽  
Vol 63 (5) ◽  
pp. 1404-1415
Author(s):  
Catriona M. Steele ◽  
Melanie Peladeau-Pigeon ◽  
Ahmed Nagy ◽  
Ashley A. Waito

Purpose The field lacks consensus about preferred metrics for capturing pharyngeal residue on videofluoroscopy. We explored four different methods, namely, the visuoperceptual Eisenhuber scale and three pixel-based methods: (a) residue area divided by vallecular or pyriform sinus spatial housing (“%-Full”), (b) the Normalized Residue Ratio Scale, and (c) residue area divided by a cervical spine scalar (%(C2–4) 2 ). Method This study involved retrospective analysis of an existing data set of videofluoroscopies performed in 305 adults referred on the basis of suspected dysphagia, who swallowed 15 boluses each (six thin and three each of mildly, moderately, and extremely thick 20% w/v barium). The rest frame at the end of the initial swallow of each bolus was identified. Duplicate measures of pharyngeal residue were made independently by trained raters; interrater reliability was calculated prior to discrepancy resolution. Frequency distributions and descriptive statistics were calculated for all measures. Kendall's τ b tests explored associations between Eisenhuber scale scores and pixel-based measures, that is, %-Full and %(C2–4) 2 . Cross-tabulations compared Eisenhuber scale scores to 25% increments of the %-Full measure. Spearman rank correlations evaluated relationships between the %-Full and %(C2–4) 2 measures. Results Complete data were available for 3,545 boluses: 37% displayed pharyngeal residue (thin, 36%; mildly thick, 41%; moderately thick, 35%; extremely thick, 34%). Eisenhuber scale scores showed modest positive associations with pixel-based measures but inaccurately estimated residue severity when compared to %-Full measures with errors in 20.6% of vallecular ratings and 14.2% of pyriform sinus ratings. Strong correlations ( p < .001) were seen between the %-Full and %(C2–4) 2 measures, but the %-Full measures showed inflation when spatial housing area was small. Conclusions Generally good correspondence was seen across different methods of measuring pharyngeal residue. Pixel-based measurement using an anatomical reference scalar, for example, (C2–4) 2 is recommended for valid, reliable, and precise measurement.


Author(s):  
Martin Liebeherr ◽  
Özlem E. Güngör ◽  
Nuria Sanchez ◽  
Hervé Luccioni ◽  
Nenad Ilic

Many pipe mills may not be familiar with a Crack Tip Opening Displacement (CTOD) requirement on the pipe seam weld, nor will they find easily relevant information in open literature. Influencing — and certainly not independent — factors are: welding parameters, base material and consumable selection. Out of these, the welding parameters such as heat input and cooling rate cannot be varied over a wide range during the pipe production, which means that the leverage is rather limited at the given welding process. The properties of the heat affected zone will be mainly affected by the base material, while the properties of the weld metal will be affected by both, base material and filler wire selection. In particular with respect to the weld metal properties it will be difficult to obtain general quantitative information. For example, a welding consumable supplier will readily provide the properties of the filler wires but would be unable to predict the changes caused by the dilution from any base material in the weld pool and specific welding procedures that may have been used. To support the pipe mills in the selection of the consumables for submerged arc welding, an experimental program was launched with the aim to provide recommendations on how to optimize CTOD toughness of the spiral weld seam. For this, a large number of welds were produced on 20 mm thick X70 coil samples, with eight different filler wire combinations, using a 2-wire (tandem) set-up for both the inside and outside weld. Welding parameters were kept constant. The welding program was applied to two different X70 steels to determine a potential influence of the micro-alloying elements, particularly Nb. The results show clearly that a careful consumable selection is required for obtaining acceptable CTOD toughness in the weld metal. Ni-Mo and Ti-B additions to the weld metal are found to be beneficial with both steel concepts. Mo addition alone both to the ID and OD welds was clearly not a suitable selection.


2014 ◽  
Vol 1004-1005 ◽  
pp. 221-226
Author(s):  
Li Hui Wang ◽  
Di Tang ◽  
Xiang Dong Liu ◽  
Yan Wen Zhang ◽  
Shi Zheng Zhou

The surface of hot-dip galvanized high strength low alloy (HSLA) steel easily occurs orange peel in the deformation process. On the other hand, the defects possess a specific directivity and sits at approximately a 45-degree angle to the sheet steel rolling direction. The microstructures and properties of steel specimens with the orange peel defects and the normal were analyzed, which results showed that their microstructures consist of ferrite and few granular pearlite. The yield point elongation of the HSLA steel resulted in the orange peel defects on the surface of sheet stamping and it is associated with skin rolling and stretch rolling process. Further studied on the fine microstructures by means of SEM and electron back scatter diffraction (EBSD) techniques, which was apparent for the defect steel that the orange peel defects were resulted from weak favorable {111} texture might be the key factors aggravating the formation of orange peel defects. It can be concluded that the formation of Cottrell atmospheres caused the yield point elongation by the interaction between dislocation and diffusive solute atoms as basic reason and the directivity of the orange peel defects was related with the LUDERS slip forming. The yield point elongation can be eliminated to avoid the orange peel defects beyond to 1.8% skin-rolling and stretch rolling method with an appropriate annealing technology.


2016 ◽  
Vol 2016 ◽  
pp. 1-16 ◽  
Author(s):  
Haoxiang He ◽  
Xiaobing Wang ◽  
Xiaofu Zhang

In view of the disadvantages such as higher yield stress and inadequate adjustability, a combined low yield point steel plate damper involving low yield point steel plates and common steel plates is proposed. Three types of combined plate dampers with new hollow shapes are proposed, and the specific forms include interior hollow, boundary hollow, and ellipse hollow. The “maximum stiffness” and “full stress state” are used as the optimization objectives, and the topology optimization of different hollow forms by alternating optimization method is to obtain the optimal shape. Various combined steel plate dampers are calculated by finite element simulation, the results indicate that the initial stiffness of the boundary optimized damper and interior optimized damper is lager, the hysteresis curves are full, and there is no stress concentration. These two types of optimization models made in different materials rations are studied by numerical simulation, and the adjustability of yield stress of these combined dampers is verified. The nonlinear dynamic responses, seismic capacity, and damping effect of steel frame structures with different combined dampers are analyzed. The results show that the boundary optimized damper has better energy-dissipation capacity and is suitable for engineering application.


Author(s):  
Arild Saasen ◽  
Jan David Ytrehus

Abstract The most common viscosity models used in the drilling industry are the Bingham, the Power-Law and the Herschel-Bulkley models. The scope of the present paper is to outline how to select the individual models, and how the models need to be re-formulated to be able to have parameters with a physical meaning. In principle, the Bingham model itself have physical parameters being the yield point and the plastic viscosity. However, the Bingham model very often only very poorly describe the viscosity in complex fluids. This yield stress can be described within a reasonable accuracy by application of the low-shear yield point. A similar problem exists with the Power-Law model resulting from the model’s absence of a yield stress. The compromise model is the Herschel-Bulkley model which contains a yield stress and a power-law term. This model describes the drilling fluid viscosity with reasonable accuracy and includes both the Bingham and Power-Law models as limit formulations. It is not possible to select fluids based on the Herschel-Bulkley traditional parameters alone. The reason is that the Herschel-Bulkley power-law term’s viscosity parameter has a unit dependent on its power-law exponent. In the present approach the fluid is described using a yield stress, a surplus stress at a characteristic shear rate of the fluid flow and finally a power-law exponent making the fluid applicable in the practical shear rate ranges. The surplus stress is no-longer dependent on other parameters. Hence, we have re-arranged the viscosity model to have independent measurable quantities.


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