Steel Storage Tank Shell Settlement Assessment Based on Finite Element and API Standard 653 Analyses

Author(s):  
Mohamed R. Chebaro ◽  
Nader Yoosef-Ghodsi ◽  
Howard K. Yue

API Standard 653 addresses issues related to the inspection, repair, alteration and reconstruction of steel storage tanks built according to API Standard 650 or API 12C to help maintain tank integrity. Although the standard covers three types of tank settlement, namely edge, bottom and shell, this paper focuses on the assessment of shell settlement. It also provides a comparison between an analytical model based on API Standard 653 and a finite element analysis (FEA) model that replicates field operating loading and settlement conditions of storage tanks. A basis for comparison between both models was established from the maximum allowable settlement and strain values. Several scenarios were generated using actual field data collected from steel storage tanks located in Alberta to illustrate the correlation between the two models. Specific information on the storage tanks under consideration cannot be disclosed for confidentiality reasons.

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7100
Author(s):  
Ahmad Mahamad Al-Yacouby ◽  
Lo Jia Hao ◽  
M. S. Liew ◽  
R. M. Chandima Ratnayake ◽  
Samindi M. K. Samarakoon

Thin-walled cylindrical shell storage tanks are pressure vessels in which the walls of the vessel have a thickness that is much smaller than the overall size of the vessel. These types of structures have global applications in various industries, including oil refineries and petrochemical plants. However, these storage tanks are vulnerable to fire and explosions. Therefore, a parametric study using numerical simulation was carried out, considering the internal liquid level, wall thickness, material yield strength, constraint conditions, and blast intensity, with a diameter of 100 m and height of 22.5 m under different blast loads using the finite element analysis method. The thickness of the tank wall is varied as 10 mm, 20 mm, 30 mm, and 40 mm, while the fill level of internal fluid is varied as 25, 50, 75, and 100%. The blast simulation was conducted using LS-DYNA software. The numerical results are then compared with analytical results. The effects of blast intensity, standoff distance, wall thickness, and fill level of internal fluid on the structural behaviour of the storage tank were investigated and discussed.


1998 ◽  
Vol 26 (1) ◽  
pp. 51-62
Author(s):  
A. L. A. Costa ◽  
M. Natalini ◽  
M. F. Inglese ◽  
O. A. M. Xavier

Abstract Because the structural integrity of brake systems and tires can be related to the temperature, this work proposes a transient heat transfer finite element analysis (FEA) model to study the overheating in drum brake systems used in trucks and urban buses. To understand the mechanics of overheating, some constructive variants have been modeled regarding the assemblage: brake, rims, and tires. The model simultaneously studies the thermal energy generated by brakes and tires and how the heat is transferred and dissipated by conduction, convection, and radiation. The simulated FEA data and the experimental temperature profiles measured with thermocouples have been compared giving good correlation.


2015 ◽  
Vol 741 ◽  
pp. 223-226
Author(s):  
Hai Bin Li

The performance of automobile drive axle housing structure affects whether the automobile design is successful or not. In this paper, the author built the FEA model of a automobile drive axle housing with shell elements by ANSYS. In order to building the optimization model of the automobile drive axle housing, the author studied the static and dynamic performance of it’s structure based on the model.


2002 ◽  
Vol 124 (2) ◽  
pp. 189-199 ◽  
Author(s):  
Y. B. Guo ◽  
C. R. Liu

A practical explicit 3D finite element analysis model has been developed and implemented to analyze turning hardened AISI 52100 steels using a PCBN cutting tool. The finite element analysis incorporated the thermo-elastic-plastic properties of the work material in machining. An improved friction model has been proposed to characterize tool-chip interaction with the friction coefficient and shear flow stresses determined by force calibration and material tests, respectively. A geometric model has been established to simulate a 3D turning. FEA Model predictions have reasonable accuracy for chip geometry, forces, residual stresses, and cutting temperatures. FEA model sensitivity analysis indicates that the prediction is consistent using a suitable magnitude of material failure strain for chip separation, the simulation gives reasonable results using the experimentally determined material properties, the proposed friction model is valid and the sticking region on the tool-chip interface is a dominant factor of model predictions.


1999 ◽  
Author(s):  
Richard B. Englund ◽  
David H. Johnson ◽  
Shannon K. Sweeney

Abstract A finite element analysis (FEA) model of the interaction of a nut and bolt was used to investigate the effects of sliding, friction, and yielding in a bolted connection. The finite element model was developed as a two-dimensional, axisymmetric system, which allowed the study of axial and radial loading and displacements. This model did not permit evaluation of hoop or torsional effects such as tightening or the helical thread form. Results presented in this paper include the distribution of load between consecutive threads, the relative sliding along thread faces, and the stress distribution and regions of yielding in the model. Finally, a comparison to previous, linear analysis work and to published experimental data is made to conclude the paper.


2016 ◽  
Vol 707 ◽  
pp. 154-158
Author(s):  
Somsak Limwongsakorn ◽  
Wasawat Nakkiew ◽  
Adirek Baisukhan

The proposed finite element analysis (FEA) model was constructed using FEA simulation software, ANSYS program, for determining effects of corrosion fatigue (CF) from TIG welding process on AISI 304 stainless steel workpiece. The FEA model of TIG welding process was developed from Goldak's double ellipsoid moving heat source. In this paper, the residual stress results obtained from the FEA model were consistent with results from the X-ray diffraction (XRD) method. The residual stress was further used as an input in the next step of corrosion fatigue analysis. The predictive CF life result obtained from the FEA CF model were consistent with the value obtained from stress-life curve (S-N curve) from the reference literaturature. Therefore, the proposed FEA of CF model was then used for predicting the corrosion fatigue life on TIG welding workpiece, the results from the model showed the corrosion fatigue life of 1,794 cycles with testing condition of the frequency ( f ) = 0.1 Hz and the equivalent load of 67.5 kN (equal to 150 MPa) with R = 0.25.


Author(s):  
Nicolas O. Larrosa ◽  
Pablo Lopez-Crespo ◽  
Robert A. Ainsworth

The amount of data requiring detailed analysis from that obtained during in-line inspection (ILI)is reduced by a screening methodology. The methodology uses ILI outputs (dimensions of flaws, orientation and distance from starting point) to generate a visualisation of the pits within the pipeline, a ranking of pits in terms of sphericity (roundness) and depth, to evaluate pit density and generate the models for finite element analysis. The rendering tool allows a clearer view of defects within the pipelines and provides a simplified way to focus on critical pits. For a particular case of in-field data provided by BP, the number of pits in a 12-inch riser of 11 km length was reduced from 1750 obtained to 43, 15 or 4 requiring analysis, depending on the level of conservatism introduced by the analyst. The tool will allow Oil and Gas owners and operators to reduce the immense amount of data obtained during pigging to a much less time-consuming set for flaw assessment.


2014 ◽  
Vol 543-547 ◽  
pp. 3-6
Author(s):  
Jie Min ◽  
Hai Sheng Wang ◽  
De Wei Guo ◽  
Wen Bin Zhang

DEFORM is a software used for FEA (Finite Element Analysis) simulation. By using this software, I take a research on the procedure when a steel billet with defect of artificial loosening is drawn out in a simulated environment. Then I build a FEA model about the loosening and compaction of a large-sized rotor and stimulate the procedure in accordance with current craft card involving rotor forging. Finally, I get a result: the relative density of the loose area reaches up to 85% after the first drawing-out process (note: forging ratio 1.47). After simulating the procedure of chamfering on a billet which has been already drawn out, I found that chamfering had little substantial impact on the its loosening and compaction.


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