Optimizing Energy in ORBEL II Oil Pipeline

Author(s):  
Reinaldo Machado Paulini ◽  
Luis Fernando Gonc¸alves Pires

Energy is the major operating expense in a pipeline company. There is considerable incentive to optimize energy utilization to reduce losses as much as possible. This article presents a study of the process and economic effects of substituting traditional pressure control valves by medium voltage frequency variable drives in the ORBEL II oil pipeline. Three drive configurations were chosen and their implementation costs were investigated. Pipeline flow simulation software was used to study the process effects of the drive configuration applications and to calculate the amount of energy spent using control valves and using velocity variable control systems. The differences in energy savings were quantified in financial terms using energy supply contract data and operational data. Finally, an investment analysis was carried out in respect of the energy savings and an estimation of overall implantation costs of the drives.

Author(s):  
Jack W. Broyles ◽  
Roger W. Shirt

Control valves installed for pump station pressure control are typically tuned and commissioned at the low end of the flow range and well below the safe operating limits in order to avoid pressure excursions and line shutdowns during commissioning. Tuning parameters selected for best performance at low flowrates often produce poor performance at high flowrates requiring dampened tuning parameters and slower valve actuator speeds. This results in sluggish responses to pressure changes. Enbridge has undertaken a case study to examine three control valves which exhibited poor control characteristics. The goal of this study was to produce an optimal tuning strategy that could be implemented with a high degree of confidence over the entire range of operating conditions. To accomplish this, the IDEAS (AMEC Technologies, Inc.) dynamic simulation software package was utilized. The pipeline was modeled from the pump station upstream of the station of interest to the downstream pump station. The model consists of pipeline sections, pumps, control valves and other process elements that are hydraulically linked. Station discharge and suction pressures are controlled via PI controllers with adjustable set points, ramp rates and tuning constants. Valve full stroke actuator speed can also be varied. Information required to develop the simulation model included station elevations, pipeline lengths, pump curves and control valve Cv curves. The three simulation models developed for this study have been calibrated against process data by adjusting piping resistances. The inherent nonlinearities present in the control valve system were quantified through use of the simulation model. Various strategies to alleviate the adverse effects of these nonlinearities have been studied. Use of a simulation tool also resulted in increasing the awareness of trade-offs present in design and tuning of control valve systems.


2013 ◽  
Vol 850-851 ◽  
pp. 355-358
Author(s):  
Dong Du

This paper describes the use of Fluid Flow Simulation Software to model a passenger aircraft engine environmental control system. The analysis simulates the cooling pack and the engine distribution system in a single model.The engine environmental system is very important for engine working efficiently. Using AMEsim software to simulate the cooling system can make it easily and clearly. The influence of the heat component and the fan operating is studied also. Through the analysis of the cooling system, we know that with the help of fan, the system can get additional air in the radiator and make the temperature decrease consequently.


Author(s):  
Yu.V. Grebeneva ◽  
A.Yu. Lutsenko ◽  
A.V. Nazarova

The purpose of the work was to mathematically simulate the flow around the fairing shell of the launch vehicle at a low subsonic free-stream velocity in the α = 0...360° angle-of-attack range. The calculations were performed using the SolidWorks Flow Simulation software package and the open source OpenFoam package based on the use of numerical methods for simulating the motion of liquid and gas. Within the research, we obtained the flow patterns and the aerodynamic coefficients of the longitudinal and normal forces, the pitch moment, and calculated the aerodynamic quality of the shell. Furthermore, we determined the positions of the stable equilibrium of the model and revealed the features of the flowing around the shell of the combined form at flow from the convex and concave sides. Next, we analyzed the leeward lift-off zones and the zones with increased pressure on the windward surface during flow from the concave side. Finally, we compared the obtained characteristics with the experimental data of TsAGI.


2020 ◽  
Vol 5 (3) ◽  
pp. 321-333
Author(s):  
V. V. Rao ◽  
Zulfan Adi Putra ◽  
M. R. Bilad ◽  
M. D. H. Wirzal ◽  
N. A. H. M. Nordin ◽  
...  

Natural gas is conventionally transported in its liquid form or Liquid Natural Gas (LNG). It is then transported using cryogenic insulated LNG tankers. At receiving terminals, LNG is regasified prior to distributing it through gas distribution system. Seawater has been used as the heat source, which leads to vast amount of cold energy discarded into the water. This work presents the use of LNG cold energy around Melaka Refining Company (MRC). The cold energy is utilized in power generation, propylene refrigeration cycle, and air separation plants. These systems are designed and simulated using a commercial process simulation software. Capital cost (CAPEX) function and revenues of each system are further developed as a function of LNG flowrates. These developed correlations are then used in an optimization problem to seek for the most profitable scenario. The results show that utilizing LNG for air separation unit yields the highest profit compared to power generation and refrigeration plants.


2017 ◽  
Vol 10 (1) ◽  
pp. 37-47
Author(s):  
Qingsha Zhou ◽  
Kun Huang ◽  
Yongchun Zhou

Background: The western Sichuan gas field belongs to the low-permeability, tight gas reservoirs, which are characterized by rapid decline in initial production of single-well production, short periods of stable production, and long periods of late-stage, low-pressure, low-yield production. Objective: It is necessary to continue pursuing the optimization of transportation processes. Method: This paper describes research on mixed transportation based on simplified measurements with liquid-based technology and the simulation of multiphase processes using the PIPEPHASE multiphase flow simulation software to determine boundary values for the liquid carrying process. Conclusion: The simulation produced several different recommendations for the production and maximum multiphase distance along with difference in elevation. Field tests were then conducted to determine the suitability of mixed transportation in western Sichuan, so as to ensure smooth progress with fluid metering, optimize the gathering process in order to achieve stable and efficient gas production, and improve the economic benefits of gas field development.


2014 ◽  
Vol 1049-1050 ◽  
pp. 378-382
Author(s):  
Ju Bing Zhang ◽  
Shao Xia Zhang ◽  
Ying Zou

In recent years, the problem of the human-induced bridge vibration has attracted more and more concerns. In this paper , a steel structure footbridge named Shuang'an East in Beijing was taken as the example to collect the whole bridge vibration data and build the finite element model with the finite element software. In addition, this research changes the limitation of considering the pedestrian load as a whole with a traffic flow simulation software, which is based on social force model, applying to reflect the pedestrians' locations during walking. Comparing the simulation data with the the measured data, the vibration serviceability of footbridge will decrease with the increasing of the number of the pedestrians. The analysis results will provide reference for the dynamic characteristic of similar structures.


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