Validation of Sleeve Weld Integrity and Workmanship Level Development

2006 ◽  
Author(s):  
Robert Lazor ◽  
Brock Bolton ◽  
Aaron Dinovitzer
Keyword(s):  
Finite Element ◽  
Numerical Models ◽  
Full Scale ◽  
Loading Conditions ◽  
Element Analysis ◽  
Service Failures ◽  
Applied Loading ◽  
Fea Modeling ◽  
Field And Laboratory Conditions ◽  
Scale Data

Full encirclement repair sleeves with fillet-welded ends are often used as permanent repairs on pipelines to reinforce areas with defects, such as cracks or corrosion. In-service failures have occurred at reinforcing sleeves as a result of defects associated with the sleeve welds, such as hydrogen-induced cracks and undercut at the fillet welds, inadequate weld size, and sleeve longitudinal seam ruptures. This work was undertaken to support the development of tools for sleeve design and for conducting an engineering assessment to determine the tolerable dimensions of flaw indications at full encirclement repair sleeves. In particular, the project was intended to validate the stresses estimated using finite element analysis (FEA) models against actual in-service loading conditions experienced at reinforcing sleeves. The experimental work focused on the collection of full-scale experimental data describing pipe and sleeve strains for the following field and laboratory conditions: • Strains induced by sleeve welding, • Strains induced by pressurization of the sleeved pipe, • Strains induced by pressurization of the sleeved pipe and the annulus between the pipe and sleeve. Finite element models of the field and laboratory sleeved pipe segments were developed and subjected to the same applied loading conditions as the full-scale sleeved pipe segments. Comparisons of the measured strains against those estimated using FEA were completed to determine the ability of the models to predict the behaviour of the sleeved pipe segments. Comparisons were made to illustrate the relative strain levels and deformation trends, the accuracies of the strain predictions and trends in changes with pressure, the differences in behaviours between tight and loose fitting sleeves, and the effects of pressurizing the annulus between the pipe wall and sleeve. The analysis of the field data and FEA modeling predictions led to several conclusions regarding to use of numerical models for predicting sleeved pipe behaviour and weld flaw acceptance: • FEA results demonstrated behaviours that were consistent with full scale data, • Trends in the FEA predicted strains agreed with the full-scale data, • FEA models describing the effects of gaps between the pipe and sleeve and annulus pressurization agreed with field experience and engineering judgment, • Evaluation of the significance of root and toe flaws can be completed by extending the models validated in this work.

Design of Pipeline Composite Repairs: From Lab Scale Tests to FEA and Full Scale Testing

2014 ◽  
Author(s):  
Remy Her ◽  
Jacques Renard ◽  
Vincent Gaffard ◽  
Yves Favry ◽  
Paul Wiet
Keyword(s):  
Finite Element ◽  
Full Scale ◽  
Combined Loading ◽  
Material Strength ◽  
Repair System ◽  
Loading Conditions ◽  
Original Design ◽  
Composite Repair ◽  
Repair Systems ◽  
Composite Properties

Composite repair systems are used for many years to restore locally the pipe strength where it has been affected by damage such as wall thickness reduction due to corrosion, dent, lamination or cracks. Composite repair systems are commonly qualified, designed and installed according to ASME PCC2 code or ISO 24817 standard requirements. In both of these codes, the Maximum Allowable Working Pressure (MAWP) of the damaged section must be determined to design the composite repair. To do so, codes such as ASME B31G for example for corrosion, are used. The composite repair systems is designed to “bridge the gap” between the MAWP of the damaged pipe and the original design pressure. The main weakness of available approaches is their applicability to combined loading conditions and various types of defects. The objective of this work is to set-up a “universal” methodology to design the composite repair by finite element calculations with directly taking into consideration the loading conditions and the influence of the defect on pipe strength (whatever its geometry and type). First a program of mechanical tests is defined to allow determining all the composite properties necessary to run the finite elements calculations. It consists in compression and tensile tests in various directions to account for the composite anisotropy and of Arcan tests to determine steel to composite interface behaviors in tension and shear. In parallel, a full scale burst test is performed on a repaired pipe section where a local wall thinning is previously machined. For this test, the composite repair was designed according to ISO 24817. Then, a finite element model integrating damaged pipe and composite repair system is built. It allowed simulating the test, comparing the results with experiments and validating damage models implemented to capture the various possible types of failures. In addition, sensitivity analysis considering composite properties variations evidenced by experiments are run. The composite behavior considered in this study is not time dependent. No degradation of the composite material strength due to ageing is taking into account. The roadmap for the next steps of this work is to clearly identify the ageing mechanisms, to perform tests in relevant conditions and to introduce ageing effects in the design process (and in particular in the composite constitutive laws).

Finite Element Analysis of Poor Distal Contact of the Femoral Component of a Cementless Hip Endoprosthesis

1993 ◽  
Vol 207 (4) ◽  
pp. 255-261 ◽  
Author(s):  
M Taylor ◽  
E W Abel
Keyword(s):  
Finite Element ◽  
Stress Distribution ◽  
Influencing Factor ◽  
Three Dimensional ◽  
Stress Distributions ◽  
Element Analysis ◽  
Hip Endoprosthesis ◽  
Applied Loading ◽  
Femoral Geometry ◽  
Contact Models

The difficulty of achieving good distal contact between a cementless hip endoprosthesis and the femur is well established. This finite element study investigates the effect on the stress distribution within the femur due to varying lengths of distal gap. Three-dimensional anatomical models of two different sized femurs were generated, based upon computer tomograph scans of two cadaveric specimens. A further six models were derived from each original model, with distal gaps varying from 10 to 60 mm in length. The resulting stress distributions within these were compared to the uniform contact models. The extent to which femoral geometry was an influencing factor on the stress distribution within the bone was also studied. Lack of distal contact with the prosthesis was found not to affect the proximal stress distribution within the femur, for distal gap lengths of up to 60 mm. In the region of no distal contact, the stress within the femur was at normal physiological levels associated with the applied loading and boundary conditions. The femoral geometry was found to have little influence on the stress distribution within the cortical bone. Although localized variations were noted, both femurs exhibited the same general stress distribution pattern.

scholarly journals An Improved Analytical Solution for Process-Induced Residual Stresses and Deformations in Flat Composite Laminates Considering Thermo-Viscoelastic Effects

Materials ◽  
2018 ◽  
Vol 11 (12) ◽  
pp. 2506 ◽  
Author(s):  
Chao Liu ◽  
Yaoyao Shi
Keyword(s):  
Differential Equation ◽  
Finite Element ◽  
Analytical Solution ◽  
Residual Stresses ◽  
Composite Laminates ◽  
Composite Structures ◽  
Numerical Models ◽  
Element Analysis ◽  
Current Time ◽  
Viscoelastic Effects

Dimensional control can be a major concern in the processing of composite structures. Compared to numerical models based on finite element methods, the analytical method can provide a faster prediction of process-induced residual stresses and deformations with a certain level of accuracy. It can explain the underlying mechanisms. In this paper, an improved analytical solution is proposed to consider thermo-viscoelastic effects on residual stresses and deformations of flat composite laminates during curing. First, an incremental differential equation is derived to describe the viscoelastic behavior of composite materials during curing. Afterward, the analytical solution is developed to solve the differential equation by assuming the solution at the current time, which is a linear combination of the corresponding Laplace equation solutions of all time. Moreover, the analytical solution is extended to investigate cure behavior of multilayer composite laminates during manufacturing. Good agreement between the analytical solution results and the experimental and finite element analysis (FEA) results validates the accuracy and effectiveness of the proposed method. Furthermore, the mechanism generating residual stresses and deformations for unsymmetrical composite laminates is investigated based on the proposed analytical solution.

Elastic and elastic-plastic finite element analysis of hollow tubes with axisymmetric internal projections under combined axial and pressure loading

2001 ◽  
Vol 36 (4) ◽  
pp. 373-390 ◽  
Author(s):  
S. J Hardy ◽  
M. K Pipelzadeh ◽  
A. R Gowhari-Anaraki
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Plastic Material ◽  
Axial Loading ◽  
Material Model ◽  
Pressure Loading ◽  
Element Analysis ◽  
Elastic Plastic ◽  
Applied Loading

This paper discusses the behaviour of hollow tubes with axisymmetric internal projections subjected to combined axial and internal pressure loading. Predictions from an extensive elastic and elastic-plastic finite element analysis are presented for a typical geometry and a range of loading combinations, using a simplified bilinear elastic-perfectly plastic material model. The axial loading case, previously analysed, is extended to cover the additional effect of internal pressure. All the predicted stress and strain data are found to depend on the applied loading conditions. The results are normalized with respect to material properties and can therefore be applied to geometrically similar components made from other materials, which can be represented by the same material models.

scholarly journals Evaluation of Anterior Cruciate Ligament Surgical Reconstruction Through Finite Element Analysis

2021 ◽  
Author(s):  
Konstantinos Risvas ◽  
Dimitar Stanev ◽  
Lefteris Benos ◽  
Konstantinos Filip ◽  
Dimitrios Tsaopoulos ◽  
...  
Keyword(s):  
Finite Element ◽  
Anterior Cruciate Ligament ◽  
Reference Model ◽  
Numerical Models ◽  
Cruciate Ligament ◽  
Surgical Techniques ◽  
Surgical Reconstruction ◽  
Modeling Framework ◽  
Element Analysis ◽  
Anterior Cruciate

Abstract Anterior Cruciate Ligament (ACL) tear is one of the most common knee injuries. The ACL reconstruction surgery aims to restore healthy knee function by replacing the injured ligament with a graft. Proper selection of the optimal surgery parameters is a complex task. To this end, we developed an automated modeling framework that accepts subject-specific geometries and produces finite element knee models incorporating different surgical techniques. Initially, we developed a reference model of the intact knee, validated with data provided by the OpenKnee project. This helped us evaluate the effectiveness of estimating ligament stiffness directly from MRI. Next, we performed a plethora of “what-if” simulations, comparing responses with the reference model. We found that a) increasing graft pretension and radius reduces relative knee displacement, b) the correlation of graft radius and tension should not be neglected, c) graft fixation angle of 20 degrees can reduce knee laxity, and d) single-versus double-bundle techniques demonstrate comparable performance in restraining knee translation. In most cases, these findings confirm reported values from comparative clinical studies. The numerical models are made publicly available, allowing for experimental reuse and lowering the barriers for meta-studies. The modeling approach proposed here can complement orthopedic surgeons in their decision-making.

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