Design Concept and Production of High Deformability Linepipe

2006 ◽  
Author(s):  
Nobuyuki Ishikawa ◽  
Mitsuhiro Okatsu ◽  
Shigeru Endo ◽  
Joe Kondo
Keyword(s):  
Large Strain ◽  
High Strength ◽  
Ground Movement ◽  
Microstructural Characteristics ◽  
Seismic Region ◽  
Strain Behavior ◽  
Different Types ◽  
Manufacturing Technologies ◽  
Bainite Microstructure ◽  
High Deformability

Extensive studies to develop high deformability linepipe have been conducted. In the case of linepipes laid in seismic region or permafrost field, higher resistance to buckling against large strain induced by ground movement is required. In order to improve the deformability of pipes, two different types of microstructural control technologies were proposed, based on theoretical and analytical studies on the effect of microstructural characteristics on stress-strain behavior. Grade X65 to X100 linepipes with ferrite-bainite microstructure were manufactured by optimizing the microstructural characteristics. Grade X80 linepipe with bainitic microstructure containing dispersed fine MA constituents was also developed by applying new conceptual TMCP process. Deformability of developed linepipes with two different types of microstructure was evaluated by axial compression and bending tests, and all the developed linepipes showed superior resistance to buckling comparing with conventional pipes. Plate manufacturing technologies for producing recent high strength linepipe steel and the concept for microstructure control for improving deformability were also introduced in this paper.

Development of High Strength Linepipe With Excellent Deformability

2005 ◽  
Author(s):  
Mitsuhiro Okatsu ◽  
Toyohisa Shinmiya ◽  
Nobuyuki Ishikawa ◽  
Shigeru Endo ◽  
Joe Kondo
Keyword(s):  
Large Strain ◽  
Thermal Strain ◽  
Strain Curve ◽  
High Strength ◽  
Stress Strain ◽  
Microstructural Characteristics ◽  
Seismic Region ◽  
Strain Behavior ◽  
Different Types ◽  
High Deformability

Extensive studies to develop high deformability linepipe have been conducted. In case of linepipes laid at seismic region, higher resistance to buckling against large strain induced by earthquake related ground movements are required. In order to improve the deformability of pipes, two different types of microstructural control technologies were proposed, base on theoretical and analytical studies on the effect of microstructural characteristics on stress-strain behavior. Grade X65 to X100 linepipes with ferrite-bainite microstructure were manufactured by optimizing the microstructural characteristics. Grade X80 linepipe with bainitic microstructure containing dispersed fine M-A constituents particles was also developed by applying new conceptual TMCP process. Deformability of developed linepipes with two different types of microstructure were evaluated by axial compression test, and all the developed linepipes showed superior resistance to buckling comparing with conventional pipes. Tensile properties after thermal coating of developed high deformability pipe was also investigate. It was shown that increase in yield strength by thermal strain aging was minimized and round-house type stress-strain curve was maintained for the linepipe manufactured by new conceptional TMCP process.

Microstructure and Mechanical Properties of X80/X100 High Deformability Pipeline Steel

2011 ◽  
Vol 399-401 ◽  
pp. 139-143
Author(s):  
Dian Xiu Xia ◽  
De Liang Meng ◽  
Shou Yong An ◽  
Yong Lin Kang
Keyword(s):  
Pipeline Steel ◽  
Large Strain ◽  
High Strength ◽  
Longitudinal Direction ◽  
Granular Bainite ◽  
Dual Phase ◽  
Cooling Process ◽  
Bainite Structure ◽  
Lath Bainite ◽  
High Deformability

In the present study, X80 and X100 grade high deformability pipeline steels have been processed by using TMCP and followed two-stage cooling process. The microstructures of the X80HD (HD, high deformability) and X100HD steels were both characterized by ferrite-bainite dual phase. The grains sizes of ferrite were mostly less than 5μm and the volume fractions were about 20~25% in X80HD and 10~15% in X100HD steel. The bainite structure in X80HD steel was granular bainite (GB); while in X100HD steel large amounts of lath bainite (LB) were also formed besides GB, and bainite grains were much finer. Ferrite-bainite dual phase microstructure has large strain hardenability that resulting high strength and high deformability combination. Both the steels exhibit high strength/toughness in transverse direction and high deformability in longitudinal direction. The X100HD steel with more volume of LB and less volume of PF has higher strength but lower deformability than that of X80HD steel.

Production of Grade X80 High Strain Linepipes for Seismic Region Application

2010 ◽  
Author(s):  
Ryuji Muraoka ◽  
Joe Kondo ◽  
Lingkang Ji ◽  
Hongyuan Chen ◽  
Yaorong Feng ◽  
...  
Keyword(s):  
High Strain ◽  
Uniform Elongation ◽  
High Strength ◽  
Longitudinal Direction ◽  
Full Scale ◽  
Ground Movement ◽  
Long Distance ◽  
Seismic Region ◽  
Strain Capacity ◽  
Pipe Bending

In order to achieve safety and reliability of long-distance gas transmission pipeline installed in seismic region while obtaining economical benefit by reducing material and construction cost, it is essential to apply the high-strength linepipes with sufficient strain capacity against buckling and weld fracture by seismic ground movement. At the same time, it is quite important to develop appropriate material requirement for strain capacity depending on the pipe dimension and strain demand of the region where the pipeline is installed. Grade X80 heavy gauge linepipes with excellent deformability were mass produced by applying advanced plate manufacturing technologies. These linepipes exhibit low Y/T and high uniform elongation in the longitudinal direction even after pipe coating. Strain capacity of the pipe against bending deformation with internal pressure was verified by conducting full scale pipe bending testing. In this paper, production results of high strain X80 linepipes for the application in long-distance pipelines in seismic region and full scale pipe bending and hydraulic burst test results were introduced.

scholarly journals Tempforming as an Advanced Processing Method for Carbon Steels

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1566
Author(s):  
Anastasiya Dolzhenko ◽  
Rustam Kaibyshev ◽  
Andrey Belyakov
Keyword(s):  
Impact Toughness ◽  
Crack Propagation ◽  
Large Strain ◽  
High Strength ◽  
Close Relation ◽  
Carbon Steels ◽  
Processing Method ◽  
Propagation Mode ◽  
Displacement Curve ◽  
The Impact

The microstructural mechanisms providing delamination toughness in high-strength low-alloyed steels are briefly reviewed. Thermo-mechanical processing methods improving both the strength and impact toughness are described, with a close relation to the microstructures and textures developed. The effect of processing conditions on the microstructure evolution in steels with different carbon content is discussed. Particular attention is paid to tempforming treatment, which has been recently introduced as a promising processing method for high-strength low-alloyed steel semi-products with beneficial combination of strength and impact toughness. Tempforming consists of large strain warm rolling following tempering. In contrast to ausforming, the steels subjected to tempforming may exhibit an unusual increase in the impact toughness with a decrease in test temperature below room temperature. This phenomenon is attributed to the notch blunting owing to easy splitting (delamination) crosswise to the principle crack propagation. The relationships between the crack propagation mode, the delamination fracture, and the load-displacement curve are presented and discussed. Further perspectives of tempforming applications and promising research directions are outlined.

Continuum Description of the Time- and Strain-Dependent Poisson’s Ratio of Ligament Under Finite Deformation

2013 ◽  
Author(s):  
Aaron M. Swedberg ◽  
Shawn P. Reese ◽  
Steve A. Maas ◽  
Benjamin J. Ellis ◽  
Jeffrey A. Weiss
Keyword(s):  
Large Scale ◽  
Mechanical Response ◽  
Tensile Deformation ◽  
Large Strain ◽  
Fiber Direction ◽  
Strain Behavior ◽  
Nonlinear Stress ◽  
Poisson's Ratios ◽  
Poisson’S Ratios ◽  
Strain Dependent

Ligament volumetric behavior controls fluid and thus nutrient movement as well as the mechanical response of the tissue to applied loads. The reported Poisson’s ratios for tendon and ligament subjected to tensile deformation loading along the fiber direction are large, ranging from 0.8 ± 0.3 in rat tail tendon fascicles [1] to 2.98 ± 2.59 in bovine flexor tendon [2]. These Poisson’s ratios are indicative of volume loss and thus fluid exudation [3,4]. We have developed micromechanical finite element models that can reproduce both the characteristic nonlinear stress-strain behavior and large, strain-dependent Poisson’s ratios seen in tendons and ligaments [5], but these models are computationally expensive and unfeasible for large scale, whole joint models. The objectives of this research were to develop an anisotropic, continuum based constitutive model for ligaments and tendons that can describe strain-dependent Poisson’s ratios much larger than the isotropic limit of 0.5. Further, we sought to demonstrate the ability of the model to describe experimental data, and to show that the model can be combined with biphasic theory to describe the rate- and time-dependent behavior of ligament and tendon.

HYDRAULIC BULGE TESTING TO COMPARE FORMABILITY OF CONTINUOUS AND STRETCH BROKEN CARBON FIBER PREPREG LAMINATES

2021 ◽  
Author(s):  
YONI SHCHEMELININ ◽  
JARED W. NELSON ◽  
ROBERTA AMENDOLA
Keyword(s):  
Carbon Fiber ◽  
High Strength ◽  
Biaxial Stress ◽  
Fiber Reinforced Polymer ◽  
Aviation Industry ◽  
Strain Behavior ◽  
Reinforced Polymer ◽  
Fiber Reinforced Polymer Composites ◽  
Bulge Testing ◽  
Hydraulic Bulge

The use of carbon fiber reinforced polymer composites has increased with the increased need for high-strength, low-density materials, particularly in the aviation industry. Stretch broken carbon fiber (SBCF) is a form of carbon fiber created by the randomized breaking of aligned fibers in a tow at inherent flaw points, resulting in a material constituted of collimated fiber fragments longer than chopped fibers. While continuous carbon fibers possess desirable material properties, the limited formability prevents their wider adoption. SBCF composites exhibit pseudo-plastic deformation that can potentially enable the use of traditional metal forming techniques like stamping and press forming well established in mass production applications. To investigate the formability of SBCF composites prepared with either continuous or stretch broken Hexcel IM-7 12K fiber, impregnated with Huntsman RDM 2019-053 resin, hydraulic bulge testing was performed to explore the strain behavior under biaxial stress conditions at elevated temperature under atmospheric pressure. Initial results show better formability of SBCF compared to continuous fiber, characterized by the axisymmetric response to the applied stress.

scholarly journals MODERN THREE-DIMENSIONAL TECHNOLOGY AND FACTORS LIMITING THEIR

2016 ◽  
Vol 1 (12) ◽  
pp. 22-30 ◽  
Author(s):  
Кучерова ◽  
Anna Kucherova ◽  
Дребезгова ◽  
Mariya Drebezgova ◽  
Чернышева ◽  
...  
Keyword(s):  
Setting Time ◽  
Three Dimensional ◽  
High Strength ◽  
Improve Performance ◽  
Three Dimensional Printing ◽  
Reducing Costs ◽  
Manufacturing Technologies ◽  
Strength Uniformity ◽  
Dimensional Printing ◽  
Strength Of Adhesion

The article presents information on the modern three-dimensional technologies and the main factors constraining their development. In recent decades there has been revolutionary new approaches to construction, in particular three-dimensional printing technology construction features, allowing you to abandon the traditional formwork, which significantly reduces costs and allows to create various architectural forms of buildings and structures. For the development of construction of next generation technologies requires the development of new materials with desired controlled properties: quick setting time, high strength, uniformity and strength of adhesion between the various layers. The use of additive manufacturing technologies for the construction of buildings and structures will significantly reduce costs by reducing costs of materials and improve performance, discover new creative approaches to create a variety of architectural shape of our cities.

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