Analysis of Crack-Like Flaws and Relative Ranking of Pipeline Segments for Prioritizing Mitigation Efforts

Author(s):  
J. A. Beavers ◽  
C. J. Maier ◽  
C. E. Jaske ◽  
T. A. Bubenik

In integrity management programs, crack-like indications am sometimes detected on pipelines by means of hydrostatic testing, direct examination, or in-line inspection. Many of these are non-injurious mill defects while some might undergo time dependent growth. Mechanism for growth include fatigue, corrosion fatigue, and stress corrosion cracking. The cyclic pressure fluctuations typically present on operating pipelines affect all three mechanisms of crack growth. This paper describes several methods for assessing the remaining life of pipeline segments containing growing defects.

Author(s):  
Jiaxi Zhao ◽  
Weixing Chen ◽  
Sean Keane ◽  
Jenny Been ◽  
Greg Van Boven

This investigation primarily focused on the validation of the software being developed for crack growth and remaining life prediction using SCADA data. A total of nine pressure spectra, four for oil pipelines and five for gas pipelines, have been collected and used as inputs for the software. It was found that these spectra could be categorized as the underload-, the meanload- and the overload-dominant spectra; each of them have shown different effects on crack growth: the underload spectra, typical of pressure fluctuations at the discharging sites, are most susceptible to crack growth because of load interactions between the minor pressure fluctuations and the unload cycles; while the overload spectra, often found at the suction site, have exhibited retarded crack growth due to the retardation effects caused by overloading. The relative severity of the load interactions in terms of crack growth rate for a given spectrum was quantified using a parameter termed as the Spectrum Factor. A Spectrum Factor greater than one indicates the enhanced crack growth rate by load interactions, such as the case where unloading is frequently present in the pressure spectra, while a Spectrum Factor lower than one may be associated with a retarded crack growth, which can be seen in pressure spectra with predominant overloading events. The predictions made by the models being developed were also compared with those made by the rainflow counting method. The software allows for the SCADA/pressure fluctuation data, in excel spreadsheet format, to be directly analyzed producing a projected remaining life of the pipeline based on the past pressure fluctuations and the assumed future pressure fluctuations.


Author(s):  
Richard Olson ◽  
Bruce Young ◽  
Jennifer O’Brian

In response to the National Transportation Safety Board (NTSB) Recommendation P-09-1, the Department of Transportation (DOT) Pipeline and Hazardous Material Safety Administration (PHMSA) initiated a comprehensive study to identify actions that could be implemented by pipeline operators to significantly reduce longitudinal seam failures in electric resistance weld (ERW) pipe. As part of the project, Task 4 in Phase II was designed to validate existing failure prediction models and, where gaps exist, refine or develop the models needed to assess and quantify defect severity for cold welds, hook cracks, and selective seam weld corrosion (SSWC) (the primary ERW/Flash Weld seam threats) for failure subject to loadings that develop both during hydrotests and in service. These models would then be used to develop new software to support integrity management of seam welds with enough flexibility to benefit from the experience gained during this project. The purpose of this paper is to review the time-dependent crack growth model used in the development of the PipeAssess PI™ pipeline integrity management software. The model will be discussed in the context of its underlying theory, validation, and application to a set of test cases. Both the stress-activated creep model and consequential tie to fatigue crack growth models are presented, which describe crack growth under hydrostatic holds and subsequent pressure cycles. Full-scale experiments are used to validate the models. The reports generated during the course of the project are publically available and are located at the PHMSA website: HTTP://PRIMIS.PHMSA.DOT.GOV/MATRIX/PRJHOME.RDM?PRJ=390.


RSC Advances ◽  
2015 ◽  
Vol 5 (122) ◽  
pp. 101101-101109 ◽  
Author(s):  
Birgitte H. McDonagh ◽  
Gurvinder Singh ◽  
Sulalit Bandyopadhyay ◽  
Sina M. Lystvet ◽  
Joseph A. Ryan ◽  
...  

While the size-dependent optical properties of BSA-stabilized gold nanoclusters are well known, the time-dependent growth mechanism remains to be described.


1997 ◽  
Vol 473 ◽  
Author(s):  
Michael Lane ◽  
Robert Ware ◽  
Steven Voss ◽  
Qing Ma ◽  
Harry Fujimoto ◽  
...  

ABSTRACTProgressive (or time dependent) debonding of interfaces poses serious problems in interconnect structures involving multilayer thin films stacks. The existence of such subcriticai debonding associated with environmentally assisted crack-growth processes is examined for a TiN/SiO2 interface commonly encountered in interconnect structures. The rate of debond extension is found to be sensitive to the mechanical driving force as well as the interface morphology, chemistry, and yielding of adjacent ductile layers. In order to investigate the effect of interconnect structure, particularly the effect of an adjacent ductile Al-Cu layer, on subcriticai debonding along the TiN/SiO2 interface, a set of samples was prepared with Al-Cu layer thicknesses varying from 0.2–4.0 μm. All other processing conditions remained the same over the entire sample run. Results showed that for a given crack growth velocity, the debond driving force scaled with Al-Cu layer thickness. Normalizing the data by the critical adhesion energy allowed a universal subcriticai debond rate curve to be derived.


2017 ◽  
Vol 813 ◽  
Author(s):  
Anita A. Dey ◽  
Yahya Modarres-Sadeghi ◽  
Jonathan P. Rothstein

It is well known that when a flexible or flexibly mounted structure is placed perpendicular to the flow of a Newtonian fluid, it can oscillate due to the shedding of separated vortices. Here, we show for the first time that fluid–structure interactions can also be observed when the fluid is viscoelastic. For viscoelastic fluids, a flexible structure can become unstable in the absence of fluid inertia, at infinitesimal Reynolds numbers, due to the onset of a purely elastic flow instability. Nonlinear periodic oscillations of the flexible structure are observed and found to be coupled to the time-dependent growth and decay of viscoelastic stresses in the wake of the structure.


2002 ◽  
Vol 75 (4) ◽  
pp. 643-656 ◽  
Author(s):  
J. J. C. Busfield ◽  
K. Tsunoda ◽  
C. K. L. Davies ◽  
A. G. Thomas

Abstract Engineering components are observed to fail more rapidly under cyclic loading than under static loading. This reflects features of the underlying crack growth behavior. This behavior is characterized by the relation between the tearing energy, T, and the crack growth per cycle, dc/dn. The increment of crack growth during each cycle is shown here to result from the sum of time dependent and cyclic crack growth components. The time dependent component represents the crack growth behavior that would be present in a conventional constant T crack growth test. Under repeated stressing additional crack growth, termed the cyclic crack growth component, occurs. For a non-crystallizing elastomer, significant effects of frequency have been found on the cyclic crack growth behavior, reflecting the presence of this cyclic element of crack growth. The cyclic crack growth behavior over a wide range of frequencies was investigated for unfilled and swollen SBR materials. The time dependent crack growth component was calculated from constant T crack growth tests and the cyclic contribution derived from comparison with the observed cyclic growth. It is shown that decreasing the frequency or increasing the maximum tearing energy during a cycle results in the cyclic crack growth behavior being dominated by time dependent crack growth. Conversely at high frequency and at low tearing energy, cyclic crack growth is dominated by the cyclic crack growth component. A large effect of frequency on cyclic crack growth behavior was observed for highly swollen SBR. The cyclic crack growth behavior was dominated by the time dependent crack growth component over the entire range of tearing energy and/or crack growth rate. The origin of the cyclic component may be the formation/melting of quasi crystals at the crack tip, which is absent at fast crack growth rates in the unswollen SBR and is absent at all rates in the swollen SBR.


2016 ◽  
Vol 7 ◽  
pp. 312-327 ◽  
Author(s):  
Liz M Rösken ◽  
Felix Cappel ◽  
Susanne Körsten ◽  
Christian B Fischer ◽  
Andreas Schönleber ◽  
...  

Microbial biosynthesis of metal nanoparticles as needed in catalysis has shown its theoretical ability as an extremely environmentally friendly production method in the last few years, even though the separation of the nanoparticles is challenging. Biosynthesis, summing up biosorption and bioreduction of diluted metal ions to zero valent metals, is especially ecofriendly, when the bioreactor itself is harmless and needs no further harmful reagents. The cyanobacteriumAnabaena cylindrica(SAG 1403.2) is able to form crystalline Au0-nanoparticles from Au3+ions and does not release toxic anatoxin-a. X-ray powder diffraction (XRD), transmission electron microscopy (TEM) and laser-induced breakdown spectroscopy (LIBS) are applied to monitor the time-dependent development of gold nanoparticles for up to 40 hours. Some vegetative cells (VC) are filled with nanoparticles within minutes, while the extracellular polymeric substances (EPS) of vegetative cells and the heterocyst polysaccharide layer (HEP) are the regions, where the first nanoparticles are detected on most other cells. The uptake of gold starts immediately after incubation and within four hours the average size remains constant around 10 nm. Analyzing the TEM images with an image processing program reveals a wide distribution for the diameter of the nanoparticles at all times and in all regions of the cyanobacteria. Finally, the nanoparticle concentration in vegetative cells ofAnabaena cylindricais about 50% higher than in heterocysts (HC). These nanoparticles are found to be located along the thylakoid membranes.


Author(s):  
David Katz ◽  
Sergio Limon ◽  
Ming Gao ◽  
Rick McNealy ◽  
Ravi Krishnamurthy ◽  
...  

Stress Corrosion Cracking (SCC) is a major integrity management concern for many gas and oil pipeline operators. Predictive models for Stress Corrosion Crack growth were developed using laboratory test data from the mid 1970’s, and limited inspection data and excavation measurements from the early 1990’s. Extensive efforts continue to be made to develop strategies for a better management of the SCC problem. In this paper, a study of crack growth rates was conducted on the Williams 16-inch gas pipeline using data from two consecutive in-line crack detection tool runs and direct field measurements. Findings from this study provide a direct measurement of crack growth rates for ILI crack features with depths ranging from 12.5%wt to 40%wt. Future integrity of the pipeline was assessed. The integrity management strategies could be further refined using the calculated crack growth rate, field excavation data and fracture mechanics based API 579 FAD approach.


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