Prediction of Long-Term Frost Heave of Chilled Gas Pipelines by Centrifuge Modeling

2004 ◽  
Author(s):  
Vincent Morgan ◽  
Jack Clark ◽  
Bipul Hawlader ◽  
Joe Zhou
Keyword(s):  
Climatic Conditions ◽  
Full Scale ◽  
Centrifuge Modeling ◽  
Frost Heave ◽  
Soil Types ◽  
Small Scale ◽  
Gravitational Acceleration ◽  
Gas Pipelines ◽  
Centrifuge Testing ◽  
Pipe Geometry

The use of chilled gas transmission for northern pipelines has been considered an effective solution to reduce potential problems relating to permafrost preservation, as well as to provide other benefits such as increased throughput. However, the potential for frost heave as the pipe crosses areas of unfrozen ground may have implications on induced strains and therefore pipeline integrity. C-CORE, under the sponsorship of Pipeline Research Council International (PRCI), has been investigating the effects of frost heave for different soil types and varying pipe geometry and temperature. Previous studies of the effects of frost heave of chilled gas pipelines involved the construction of full-scale test sites, operated over a number of years and small scale laboratory tests. Recent advances in centrifuge testing techniques have allowed small-scale models to be constructed and tested under increased gravitational acceleration to replicate full-scale conditions. The major advantages are the reduced scale and time effects used in the modeling of the frost heave. This allows a number of sequential tests to be performed to study a range of soil types, pipe temperatures, groundwater and climatic conditions in a relatively short time period and at significantly reduced cost. Centrifuge modelling also incorporates other forms of soil deformations with development of ice lenses which includes the consolidation of unfrozen soil and deformation of both frozen and unfrozen soil. The tests performed to date have focused on the determination of frost heave behaviour for a number of soil types covering the range of frost susceptibility. This paper discusses the interpretation of the test results, and provides a comparison with common methods of analysis for prediction of frost heave. A design methodology is also proposed, which makes use of centrifuge test and analytical methods.

An examination of rapid, centrifuge physical modeling studies of contaminant movement in freezing soil

Polar Record ◽  
1999 ◽  
Vol 35 (192) ◽  
pp. 11-18 ◽  
Author(s):  
Deborah J. Goodings
Keyword(s):  
Physical Simulation ◽  
Fluid Phase ◽  
Full Scale ◽  
Centrifuge Modeling ◽  
Physical Models ◽  
Soil Freezing ◽  
System Response ◽  
Small Scale ◽  
Soil System ◽  
Freezing Soil

AbstractThis paper reviews the complex factors interacting in the movement of contaminants in soil subject to seasonal freezing. This includes those relevant to the soil itself, the contaminant itself, and environmental factors, all of which must be understood for prediction and effective design of remediation. Numerical modelers, as well as laboratory researchers examining behavior of small elements of the soil system, require reliable information on the range of full-scale system responses, but it is not feasible to acquire this by full-scale tests. Even field workers benefit from this information in planning data collection. Small physical models of contaminants moving through soil have routinely been limited in their usefulness because of differences in model fluid pressures and soil stresses, compared to full-scale conditions. However, small-scale centrifuge modeling presents the opportunity to produce correct and rapid physical simulation of full-scale system response using field soil and real contaminants, under the range of different boundary conditions. This paper discusses the existing recent centrifuge modeling work that supports the thesis that the technique can be applied to understanding and analyzing this complex problem. Five studies are reviewed: one on simulation of soil freezing effects in the absence of contaminants; three on the simulation of contaminant movement through saturated and unsaturated unfrozen soil, and heat transport effects through the fluid phase of unfrozen soils; and one that simulates the combination of contaminant movement in freezing soil.

scholarly journals Upscaling THM modeling from small-scale to full-scale in-situ experiments in the Callovo-Oxfordian claystone

2021 ◽  
Vol 144 ◽  
pp. 104582
Author(s):  
D.M. Seyedi ◽  
C. Plúa ◽  
M. Vitel ◽  
G. Armand ◽  
J. Rutqvist ◽  
...  
Keyword(s):  
Full Scale ◽  
Small Scale ◽  
In Situ Experiments

Full Scale Fatigue Experiment on Submarine Pipelines

2014 ◽  
Vol 633-634 ◽  
pp. 659-664 ◽  
Author(s):  
Zong Tao Fang ◽  
De Yu Tang ◽  
Yan Hua Hu ◽  
Hu Li Niu
Keyword(s):  
Welded Joints ◽  
Fatigue Property ◽  
Full Scale ◽  
Small Scale ◽  
Test Machine ◽  
Butt Joints ◽  
Weld Toe ◽  
Small Test ◽  
Weld Root ◽  
Fatigue Experiment

This paper focus on fatigue problem of submarine pipelines, four points bending full scale fatigue experiment were conducted on X65 pipelines butt joints specimens, utilizing pipeline full scale fatigue test machine developed by CNPC. Meanwhile contrast test was also carried out on small specimens. The results show that the fatigue strength of full scale welded joints is lower than the small scale joints. Owing to having no regard for the influence of residual stress and size effect, the small test would provide dangerous results. The fatigue property of full scale welded joints only meets the requirement of DNV C203 W3 curve, and meets the needs of DNV C203 F3 curve basically while not meet BS 7608 F2 curve’s requirements which relatively demand higher. Weld toe and geometric discontinuous near weld root is the weak point for the whole welded joints.

Coupled Thermo-Hydro-Geochemical Models of Engineered Barrier Systems: The Febex Project

2000 ◽  
Vol 663 ◽  
Author(s):  
J. Samper ◽  
R. Juncosa ◽  
V. Navarro ◽  
J. Delgado ◽  
L. Montenegro ◽  
...  
Keyword(s):  
Large Scale ◽  
Reference Model ◽  
Numerical Models ◽  
Full Scale ◽  
Small Scale ◽  
Model Parameters ◽  
In Situ Test ◽  
Wide Range ◽  
Engineered Barrier

ABSTRACTFEBEX (Full-scale Engineered Barrier EXperiment) is a demonstration and research project dealing with the bentonite engineered barrier designed for sealing and containment of waste in a high level radioactive waste repository (HLWR). It includes two main experiments: an situ full-scale test performed at Grimsel (GTS) and a mock-up test operating since February 1997 at CIEMAT facilities in Madrid (Spain) [1,2,3]. One of the objectives of FEBEX is the development and testing of conceptual and numerical models for the thermal, hydrodynamic, and geochemical (THG) processes expected to take place in engineered clay barriers. A significant improvement in coupled THG modeling of the clay barrier has been achieved both in terms of a better understanding of THG processes and more sophisticated THG computer codes. The ability of these models to reproduce the observed THG patterns in a wide range of THG conditions enhances the confidence in their prediction capabilities. Numerical THG models of heating and hydration experiments performed on small-scale lab cells provide excellent results for temperatures, water inflow and final water content in the cells [3]. Calculated concentrations at the end of the experiments reproduce most of the patterns of measured data. In general, the fit of concentrations of dissolved species is better than that of exchanged cations. These models were later used to simulate the evolution of the large-scale experiments (in situ and mock-up). Some thermo-hydrodynamic hypotheses and bentonite parameters were slightly revised during TH calibration of the mock-up test. The results of the reference model reproduce simultaneously the observed water inflows and bentonite temperatures and relative humidities. Although the model is highly sensitive to one-at-a-time variations in model parameters, the possibility of parameter combinations leading to similar fits cannot be precluded. The TH model of the “in situ” test is based on the same bentonite TH parameters and assumptions as for the “mock-up” test. Granite parameters were slightly modified during the calibration process in order to reproduce the observed thermal and hydrodynamic evolution. The reference model captures properly relative humidities and temperatures in the bentonite [3]. It also reproduces the observed spatial distribution of water pressures and temperatures in the granite. Once calibrated the TH aspects of the model, predictions of the THG evolution of both tests were performed. Data from the dismantling of the in situ test, which is planned for the summer of 2001, will provide a unique opportunity to test and validate current THG models of the EBS.

Preliminary Evaluation of the 24 Ft. Diameter Fan Performance In the MinWaterCSP Large Cooling Systems Test Facility

2021 ◽  
Author(s):  
S. J. van der Spuy ◽  
D. N. J. Els ◽  
L. Tieghi ◽  
G. Delibra ◽  
A. Corsini ◽  
...  
Keyword(s):  
Scaling Laws ◽  
Static Pressure ◽  
Cooling System ◽  
Pressure Rise ◽  
Full Scale ◽  
Test Facility ◽  
Small Scale ◽  
Preliminary Evaluation ◽  
Cfd Analysis ◽  
Setting Angle

Abstract The MinWaterCSP project was defined with the aim of reducing the cooling system water consumption and auxiliary power consumption of concentrating solar power (CSP) plants. A full-scale, 24 ft (7.315 m) diameter model of the M-fan was subsequently installed in the Min WaterCSP cooling system test facility, located at Stellenbosch University. The test facility was equipped with an in-line torque arm and speed transducer to measure the power transferred to the fan rotor, as well as a set of rotating vane anemometers upstream of the fan rotor to measure the air volume flow rate passing through the fan. The measured results were compared to those obtained on the 1.542 m diameter ISO 5801 test facility using the fan scaling laws. The comparison showed that the fan power values correlated within +/− 7% to those of the small-scale fan, but at a 1° higher blade setting angle for the full-scale fan. To correlate the expected fan static pressure rise, a CFD analysis of the 24 ft (7.315 m) diameter fan installation was performed. The predicted fan static pressure rise values from the CFD analysis were compared to those measured on the 1.542 m ISO test facility, for the same fan. The simulation made use of an actuator disc model to represent the effect of the fan. The results showed that the predicted results for fan static pressure rise of the installed 24 ft (7.315 m) diameter fan correlated closely (smaller than 1% difference) to those of the 1.542 m diameter fan at its design flowrate but, once again, at approximately 1° higher blade setting angle.

Drilling Riser VIV Tests With Prototype Reynolds Numbers

2013 ◽  
Author(s):  
Halvor Lie ◽  
Henning Braaten ◽  
Jamison Szwalek ◽  
Massimiliano Russo ◽  
Rolf Baarholm
Keyword(s):  
Cross Flow ◽  
Effect Study ◽  
Full Scale ◽  
Scale Model ◽  
Small Scale ◽  
Scaling Effects ◽  
Research Activity ◽  
Forced Motion ◽  
Auxiliary Lines ◽  
Viv Suppression

For deep-water riser systems, Vortex Induced Vibrations (VIV) may cause significant fatigue damage. It appears that the knowledge gap of this phenomenon is considerable and this has caused a high level of research activity over the last decades. Small scale model tests are often used to investigate VIV behaviour. However, one substantial uncertainty in applying such results is scaling effects, i.e. differences in VIV response in full scale flow and small scale flow. To (partly) overcome this obstacle, a new innovative VIV test rig was designed and built at MARINTEK to test a rigid full scale riser model. The rigid riser model is mounted vertically and can either be elastically mounted or be given a forced motion. In the present version, the cylinder can only move in the cross-flow (CF) direction and is restricted in the in-line (IL) direction. The paper reports results from a drilling riser VIV experiment where the new rest rig has been used. The overall objective of the work is to study possible VIV suppression to improve operability of retrievable riser systems with auxiliary lines by adding riser fins. These fins are normally used as devices for protection of the auxiliary lines. The test program has recently been completed and analysis is an on-going activity. However, some results can be reported at this stage and more results are planned to be published. A bare riser model was used in a Reynolds number (Rn) scaling effect study. The riser model was elastically mounted and towed over a reduced velocity range around 4 – 10 in two different Rn ranges, 75 000 – 192 000 (subcritical regime) and 347 000 – 553 000 (critical regime). The difference in the displacement amplitude to diameter ratio, A/D, is found to be significant. The elastically mounted riser was also towed with various drilling riser configurations in order to study VIV/galloping responses. One configuration included a slick joint riser model with 6 kill & choke lines; another has added riser fins too. The riser model is based on a specific drilling riser and the kill and choke lines have various diameters and have a non-symmetrical layout. The various riser configurations have also been used in forced motion tests where the towed model has been given a sinusoidal CF motion. Forces have been measured. Determination of the force coefficients is still in progress and is planned to be reported later. Scaling effects appear to be a significant uncertainty and further research on the subject is recommended. The slick joint drilling riser configuration generally increased the displacements compared to displacements of the bare riser model. The drilling riser configuration with protection fins, kill and choke lines generally reduced the displacements compared to displacements of the bare riser model. For both riser systems, tests showed that the response is sensitive to the heading of the current.

Non-Linear Stress Analysis of Complex Umbilical Cross-Sections

2002 ◽  
Author(s):  
Svein Sævik ◽  
Knut I. Ekeberg
Keyword(s):  
Cross Section ◽  
Axial Force ◽  
Plastic Material ◽  
Axial Strain ◽  
Development Program ◽  
Full Scale ◽  
Small Scale ◽  
Applied Theory ◽  
Element Formulation ◽  
Material Models

Nexans Norway is, together with Marintek, currently developing a software for detailed analysis of complex umbilical cross-section designs. The software development project combines numerical methods with small-scale testing of involved materials, as well as full-scale testing of a wide variety of umbilical designs, essential for calibration and verification purposes. Each umbilical design is modelled and comparisons are made with respect to global behaviour in terms of: • Axial strain versus axial force; • Axial strain versus torsion; • Torsion versus torsion moment for various axial force levels; • Moment versus curvature for different tension levels. The applied theory is based on curved beam and curved axisymmetric thin shell theories. The problem is formulated in terms of finite elements applying the Principle of Virtual Displacements. Each body of the cross-section interacts with the other bodies by contact elements which are formulated by a penalty formulation. The contact elements operate in the local surface coordinate system and include eccentricity, surface stiffness and friction effects. The software is designed to include the following functionality: • Arbitrary geometry modelling including helical elements wound into arbitrary order; • The helical elements may include both tubes and filled bodies; • Elastic, hyper-elastic, and elastic-plastic material models; • Initial strain; • Contact elements, including friction; • Tension, torsion, internal pressure, external pressure, bending and external contact loading (caterpillars, tensioners, etc.). The paper focuses on the motivation behind the development program including a description of the different activities. The theory is described in terms of kinematics, material models and finite element formulation. A test example is further presented comparing predicted behaviour with respect to full-scale test results.

Crack Growth During Full Scale Reeling Simulation of Pipes With Girth Welds

2004 ◽  
Author(s):  
Oddvin O¨rjasaeter ◽  
Olav Jan Hauge ◽  
Guy Ba¨rs ◽  
Per Egil Kvaale
Keyword(s):  
Crack Propagation ◽  
Crack Growth ◽  
High Strain ◽  
High Stress ◽  
Strain Range ◽  
Full Scale ◽  
Small Scale ◽  
Final Fracture ◽  
Lack Of Fusion ◽  
Girth Welds

Installation of pipelines by reeling has proved to be an effective method. However, the pipe bending results in very high stress and strain and cannot be handled by conventional design rules, as stated in design codes, e.g. [2]: High strain crack growth must be assessed according to specific case-by-case selected criterions. In the present work the performance of 10” and 12 3/4” pipes with typical weld defects is studied — from initiation of cracks at notches to final fracture. Information was obtained from several sources: full scale cyclic bending of pipes, FE simulations, and small-scale tests. The plasticity during reeling operations results in substantial non-linear behavior due to varying cross section properties, cyclic creep, and different material response at tensile and compression side of the pipe. Hence, a full scale reeling simulation must be carefully planned and include sufficient tolerances. Critical cracks in pipe girth welds initiate mainly from the surface (undercuts, lack of penetration, or lack of fusion), but potentially also internally (lack of fusion or large pores). Various configurations of these parameters were investigated in full scale pipe tests. It was possible to verify both crack propagation during the reeling cycles, and the point of final fracture (for ECA verifications). In pipe design on must assure safe conditions for both reeling operations and for later in-service loading. Proper design tools must be available. Several methods for high strain crack growth analysis were considered and also compared to small-scale specimen data. Conventional strain-life methodology failed to predict the crack propagation accurately. A new approach including a tensile strain range parameter offered promising results.

TurkStream Collapse Test Program

2018 ◽  
Author(s):  
Chris Timms ◽  
Doug Swanek ◽  
Duane DeGeer ◽  
Arjen Meijer ◽  
Ping Liu ◽  
...  
Keyword(s):  
Thermal Ageing ◽  
Full Scale ◽  
The Black Sea ◽  
Small Scale ◽  
Test Program ◽  
Line Pipe ◽  
Medium Scale ◽  
Collapse Resistance ◽  
Full Scale Tests ◽  
The Impact

The TurkStream pipeline project is designed to transport approximately 32 billion cubic meters of natural gas annually from Russia to Turkey under the Black Sea, with more than 85% of the deep-water route being deeper than 2000 m. The offshore section is intended to consist of two parallel lines, each approximately 900 km long. The preliminary stages of the front end engineering design (pre-FEED) phase was managed by INTECSEA. To support the analyses and design of the deepest portions, a full scale collapse test program was performed by C-FER Technologies (C-FER). This collapse test program, which included 62 full-scale collapse and pressure+bend tests, 54 medium-scale ring collapse tests, and hundreds of small-scale tests, was primarily aimed at measuring, quantifying and documenting the increase in pipe strength and collapse resistance resulting from the thermal induction heat treatment effect (thermal ageing) that arises during the pipe coating process. Two grades of 32-inch (813 mm) outside diameter (OD) line-pipe, SAWL450 and SAWL485 with wall thicknesses of 39.0 mm or 37.4 mm, respectively, were supplied from various mills for testing. The collapse test program objectives were as follows: • Determine the collapse resistance of line pipes originating from various pipe mills; • Determine the pressure+bend performance of line pipes originating from various pipe mills; • Measure the effect of thermal ageing on material and collapse testing results, including the impact of multiple thermal cycles; and • Evaluate the results of medium-scale ring collapse tests as compared to full-scale tests. This paper presents selected results of this work, along with some comparisons to predictive equations.

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