New Technology Spiral SAW Pipes for Onshore and Offshore Oil and Gas Pipelines

2002 ◽  
Author(s):  
Josef Avagianos ◽  
Kostas Papamantellos
Keyword(s):  
Oil And Gas ◽  
Quality Management System ◽  
New Technology ◽  
Large Diameter ◽  
Production Capacity ◽  
Oil And Gas Industry ◽  
Step Method ◽  
Line Pipe ◽  
Water Transportation ◽  
Welded Pipe

The world production capacity on large-diameter welded pipe amounts to more than 12 million tons per year 20–25% are produced as spiral sub-arc welded (SAW) pipes, with the balance of 75–80% being longitudinal SAW pipes (from plates). For most spiral-weld producers, a sizeable portion of line pipe is for water transportation, rather than hydrocarbon. In the past, the relative structural weakness of spiral-welded pipe, due to larger welded area, limited the growth of its use in the oil industry. With the development of more advanced production technology, the acceptance of spiral-welded pipes in the oil and gas industry has increased significantly. In this paper, the principals of the spiral manufacturing technology from coil by the two-step-method are introduced and the innovations of Corinth Pipework’s production facility are outlined in detail, including the sophisticated NDT techniques and the Quality Management System.

Development of X80M Line Pipe Steel for Spiral Welded Pipes With Low Temperature Toughness and Excellent Weldability

2014 ◽  
Author(s):  
Nuria Sanchez ◽  
Özlem E. Güngör ◽  
Martin Liebeherr ◽  
Nenad Ilić
Keyword(s):  
Low Temperature ◽  
Life Cycle Cost ◽  
Volume Fraction ◽  
Large Diameter ◽  
Pipe Production ◽  
Strain Accumulation ◽  
Long Distance ◽  
Line Pipe ◽  
Low Temperature Toughness ◽  
Welded Pipe

The unique combination of high strength and low temperature toughness on heavy wall thickness coils allows higher operating pressures in large diameter spiral welded pipes and could represent a 10% reduction in life cycle cost on long distance gas pipe lines. One of the current processing routes for these high thickness grades is the thermo-mechanical controlled processing (TMCP) route, which critically depends on the austenite conditioning during hot forming at specific temperature in relation to the aimed metallurgical mechanisms (recrystallization, strain accumulation, phase transformation). Detailed mechanical and microstructural characterization on selected coils and pipes corresponding to the X80M grade in 24 mm thickness reveals that effective grain size and distribution together with the through thickness gradient are key parameters to control in order to ensure the adequate toughness of the material. Studies on the softening behavior revealed that the grain coarsening in the mid-thickness is related to a decrease of strain accumulation during hot rolling. It was also observed a toughness detrimental effect with the increment of the volume fraction of M/A (martensite/retained austenite) in the middle thickness of the coils, related to the cooling practice. Finally, submerged arc weldability for spiral welded pipe manufacturing was evaluated on coil skelp in 24 mm thickness. The investigations revealed the suitability of the material for spiral welded pipe production, preserving the tensile properties and maintaining acceptable toughness values in the heat-affected zone. The present study revealed that the adequate chemical alloying selection and processing control provide enhanced low temperature toughness on pipes with excellent weldability formed from hot rolled coils X80 grade in 24 mm thickness produced at ArcelorMittal Bremen.

Buckling Resistance of Large Diameter Spiral Welded Linepipe

2004 ◽  
Author(s):  
Tom Zimmerman ◽  
Chris Timms ◽  
Jueren Xie ◽  
James Asante
Keyword(s):  
Oil And Gas ◽  
Weld Seam ◽  
Large Diameter ◽  
Ground Movement ◽  
Finite Element Analyses ◽  
Line Pipe ◽  
Diameter Pipe ◽  
Buckling Resistance ◽  
Analytical Research ◽  
Full Scale Tests

This paper contains the results of an experimental and analytical research program to determine the compressive buckling resistance of large-diameter, spiral-welded linepipe. Buckling resistance is important for pipe intended for service in Arctic, oil and gas pipeline systems, where pipes may be subjected to high bending strains caused by various ground movement events. The experimental work consisted of four full-scale tests of 30-inch (762 mm) diameter pipe subjected to various combinations of internal pressure, axial force and bending. The pipe specimens were fabricated using two material grades (X70 and X80) and two D/t ratios (82 and 48). Finite element analyses of the four tests were conducted to develop a better understanding of specimen behavior. The results suggest that spiral welded linepipe is as good as longitudinally welded line pipe in terms of buckling capacity. The spiral weld seam was in no way detrimental to the pipe performance.

Unlocking the Potential: Understanding the Psychological Factors That Influence Technology Adoption in the Upstream Oil and Gas Industry

SPE Journal ◽  
2019 ◽  
Vol 25 (01) ◽  
pp. 515-528
Author(s):  
Ruby Roberts ◽  
Rhona Flin
Keyword(s):  
Technology Adoption ◽  
Psychological Factors ◽  
Oil And Gas ◽  
New Technologies ◽  
New Technology ◽  
Oil And Gas Industry ◽  
Research Area ◽  
Organizational Level ◽  
Innovative Technology ◽  
Future Research

Summary To maximize the opportunities for the adoption of newly developed products, there is a need to better understand how psychological factors have an impact on the acceptance and deployment of innovative technology in industry. While there is extensive general literature on the psychological factors that influence consumer behavior and the use of new technologies, there seemed to be very limited understanding of this topic, specifically relating to the upstream energy sector. A literature review was conducted to (1) identify what, if any, research has been conducted in relation to the psychological factors influencing technology adoption and deployment in the oil and gas (O&G) industry and (2) identify what interventions have been developed to support technology adoption in O&G. A literature search was undertaken, and given the limited research anticipated, minimum selection criteria were applied on the basis of Cochrane quality control (Higgins and Green 2011). In the 17 articles that met the search criteria, there was limited discussion of the psychological factors that have an impact on O&G technology adoption. The articles were subject to Braun and Clarke (2006) thematic analysis, producing a list of psychological factors that influence technology adoption in O&G. Only five psychological factors were identified: personality (e.g., exploration traits and risk aversion), attitude (e.g., trust and not-invented-here syndrome), social (e.g., social norms), cognition (e.g., risk perception), and psychological factors at an organizational level (leadership and organizational culture). In addition, our review identified a small number of interventions that were developed and deployed to support technology adoption in O&G. Given the early stages of this research area, combined with the relevance for technology innovation in upstream O&G, our review adds to the literature by identifying an initial framework of the key psychological factors. This essential set of factors can be used to direct future research, as well as to support effective interventions aimed at supporting the introduction of new technology.

Wet Compression: Performance Test of a 3D Impeller and Validation of Predictive Model

2016 ◽  
Author(s):  
Veronica Ferrara ◽  
Lars E. Bakken ◽  
Stefano Falomi ◽  
Giuseppe Sassanelli ◽  
Matteo Bertoneri ◽  
...  
Keyword(s):  
Performance Test ◽  
Oil And Gas ◽  
Dynamic Pressure ◽  
New Technology ◽  
Mechanical Damage ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Compression Performance ◽  
Laboratory Setup ◽  
Wet Compression

In the last few years wet compression has received special attention from the oil and gas industry. Here, the development and implementation of new subsea solutions are important focus areas to increase production and recovery from existing fields. This new technology will contribute to exploitation of small and remote fields and access in very deep water. In this regard liquid tolerance represents a viable option to reduce the cost of a subsea compression station bringing considerable simplification to the subsea process itself. However, the industry may experience some drawbacks: the various levels of liquid presence may create operational risk for traditional compressors; the liquid may cause mechanical damage because of erosion and corrosion of the internal units and the compressor performance might be affected too. The experimental investigation conducted in the study considers dry and wet conditions in a laboratory setup to understand how the presence of liquid influences the stage performance. The test campaign has been carried out at the Norwegian University of Science and Technology, NTNU, in Trondheim, to assess the performance and operating range of a tridimensional impeller when processing a mixture of gas and liquid phases. Experimental results allowed validating the OEM internal prediction code for compressors’ performance in wet conditions. Finally, the effect of liquid on machine operability has been assessed through a left-limit investigation by means of dynamic pressure probes readings in order to evaluate the stall/surge behaviour for different values of liquid mass fraction.

Harnessing the value of data in asset management for production assurance and to lower operating costs

2013 ◽  
Vol 53 (2) ◽  
pp. 491
Author(s):  
Paul Agar
Keyword(s):  
Asset Management ◽  
Net Present Value ◽  
Oil And Gas ◽  
New Technology ◽  
Critical Role ◽  
Oil And Gas Industry ◽  
Life Cycles ◽  
Critical Element ◽  
Management Decisions ◽  
Asset Data

With rising costs, a tight labour market, and prolonged global economic uncertainty, it is unsurprising that investment decisions are being re-evaluated across Australia's resources and energy industry. Amid this tough market environment, effective asset management has never been more important. Asset management was first adopted by Australia's oil and gas industry in the early 90s and is now well entrenched. There is widespread acknowledgement that it breaks down project complexity and plays a critical role in maximising project net present value. If done well, asset management takes a long-term view of asset life-cycles–from concept and creation, to services that deliver production assurance and lower costs. While these principles are well understood across the market, asset data capture and analysis–a critical element to successful asset management–requires ongoing review. Accurate and comprehensive asset data is the basis on which all good asset-management decisions are made. Developments in geographic information systems, SAP, and cloud-based technology are redefining the way asset data is collected, stored, analysed, and fed back into asset-management decisions. Asset managers of oil and gas assets should, therefore, be asking themselves three important questions: Are we using the latest technology to collect, store, and analyse asset data? Which project stakeholders need to interact with the data? Do our existing or planned asset-management models have the capacity to integrate and evolve with new technology as it develops?

Logic Sequence Prevents Launching Devices Downhole Out of Sequence

2014 ◽  
Author(s):  
Ricardo de Lepeleire ◽  
Nicolas Rogozinski ◽  
Hank Rogers ◽  
Daniel Ferrari
Keyword(s):  
Latin America ◽  
Oil And Gas ◽  
New Technology ◽  
Specific Area ◽  
Oil And Gas Industry ◽  
Gas Industry ◽  
Logic Control ◽  
Drilling Operations ◽  
Common Operation ◽  
Increasing Demand

Within the oil and gas industry, significant costs are often incurred by the operating company during the well-construction phase of drilling operations. Specifically, the operators cost to drill a well can cost tens or hundreds of millions of USD. One specific area where significant changes in drilling operations have occurred is in the offshore environment, specifically operations from mobile offshore drilling units (MODUs). With the ever-increasing demand for oil and gas, operators globally have increased drilling budgets in an effort to meet forecasted demand. However, the increased budgets are often eroded or offset by increasing drilling costs. Therefore, operators are continually in search of new technology, processes, or procedures to help improve drilling operations and overall operational efficiencies. One Latin America operator identified a common operation as a possible area where operational cost could be easily reduced through the implementation of systems that allow the manipulation of valve manifolds remotely. Additionally, operating such valve manifolds remotely enhanced operational safety for personnel, which was an equally important consideration. This paper details the evaluation of existing equipment and procedures and a process used to develop a new remote-control system using a machine logic control (MLC) that has been designed, built, tested, and deployed successfully on MODUs operating in Latin America.

Ultrasonic inspection of weld ends on large-diameter oil and gas-line pipe

Metallurgist ◽  
1978 ◽  
Vol 22 (3) ◽  
pp. 185-188
Author(s):  
A. N. Fateev ◽  
V. K. Bol'bot ◽  
A. A. Chekmarev ◽  
A. P. Stipura ◽  
V. S. Zagorul'ko
Keyword(s):  
Oil And Gas ◽  
Large Diameter ◽  
Ultrasonic Inspection ◽  
Line Pipe

scholarly journals Experimental study of circular inlets effect on the performances of Gas-Liquid Cylindrical Cyclone separators (GLCC)

2020 ◽  
Vol 3 (SI1) ◽  
pp. First
Author(s):  
Ho Minh Kha ◽  
Nguyen Thanh Nam ◽  
Vo Tuyen ◽  
Nguyen Tan Ken
Keyword(s):  
Oil And Gas ◽  
New Technology ◽  
Oil And Gas Industry ◽  
Critical Element ◽  
Gas Industry ◽  
Cylindrical Cyclone ◽  
Inlet Geometry ◽  
Petroleum Companies ◽  
Two Phases ◽  
The One

The gas-liquid cylindrical cyclone (GLCC) separators is a fairly new technology for the oil and gas industry. The current GLCC separator, a potential alternative for the conventional one, was studied, developed, and patented by Chevron company and Tulsa University (USA). It is used for replacing the traditional separators that have been used over the last 100 years. In addition, it is significantly attracted to petroleum companies in recent years because of the effect of the oil world price. However, the behavior of phases in the instrument is very rapid, complex, and unsteady, which may cause the difficulty of enhancing the performance of the separation phases. The multiple recent research shows that the inlet geometry is probably the most critical element that influences directly to the performance of separation of phases. Though, so far, most of the studies of GLCC separator were limited with the one inlet model. The main target of the current study is to deeply understand the effect of different geometrical configurations of the circular inlet on performances of GLCC by the experimental method for two phases flow (gas-liquid). Two different inlet configurations are constructed, namely: One circular inlet and two symmetric circular inlets. As a result, we propose the use of two symmetric circular inlets to enhance separator efficiency because of their effects.

Best Practices for the Design and Installation of Bolted Joints

2004 ◽  
Author(s):  
Debra Tetteh-Wayoe
Keyword(s):  
Best Practices ◽  
Oil And Gas ◽  
Cost Effective ◽  
Field Testing ◽  
Oil And Gas Industry ◽  
Bolted Joints ◽  
Pipeline System ◽  
Technical Literature ◽  
Operational Life ◽  
Welded Pipe

The cost effective design and construction of liquid pipeline facilities traditionally necessitates the use of bolted joints as opposed to welds. Some of these bolted joints are frequently disassembled and reassembled as part of regular maintenance, while others are assembled at the time of construction and expected to retain a seal for the lifetime of the pipeline. Consequently, the design and installation practices employed for bolted connections are relied upon to produce the same operational life and integrity as welded pipe. In an effort to ensure that the bolted joints used on our pipeline system are as reliable as our welded joints, we investigated industry best practices for flange assembly and the root causes of joint failure. We have completed extensive research of technical literature, including the torquing procedures used in various industries, and performed field-testing on our own system. Generally we have found that: • Flange assembly failures and concerns about this issue are common in the oil and gas industry; • Practices for tightening flanges are inconsistent; and • To accomplish and retain an effective gasket seal, and thus minimize life cycle leaks, one has to consider many factors, including the amount of torque applied to nuts, the stud and nut friction, the type of gasket used, the size of the studs/nuts/flanges, the type of equipment used for tightening, the calibration of the torquing equipment, flange face alignment, and torquing sequence. Using the results of our investigation, we implemented several measures to enhance both the quality and the long-term integrity of our bolted flange connections. This paper describes the results of our investigations, as well as the practices implemented for flange assemblies required for maintenance and new construction activities.

New Technology Allows for Hands-Off Intervention During Cementing Operations Increasing Safety and Operational Efficiency

2021 ◽  
Author(s):  
Michael Ramon ◽  
Tony Wooley ◽  
Kyle Martens ◽  
Amy Farrar ◽  
Seth Fadaol
Keyword(s):  
High Risk ◽  
Oil And Gas ◽  
Service Providers ◽  
New Technology ◽  
Oil And Gas Industry ◽  
Field Studies ◽  
Gas Industry ◽  
Cement Line ◽  
Technological Advances ◽  
Hands On

Abstract The culture of safety within the oil and gas industry has undergone an evolution since the advent of significant E&P operations in the late 1800s. The initial focus on safety was to protect property, not people. This mentality has shifted over time to include a greater focus on the safety of personnel, in parallel with technology developments that have pushed the limits of operators’ and service providers’ abilities to drill and complete more complicated wells. The safety efforts introduced to date have yielded results in every major HS&E category; however, falls and dropped objects continue to be areas in need of improvement. During cementing rig up and operations there are still many manual activities that require working at heights in the derrick. New technological advances have allowed the industry to reduce the number of hands-on activities on the rig and operators have moved to eliminate these activities by automating operations. Man lifting operations are recognized as a high-risk activity and, as such, many rigs require special permitting. During cementing operations, not only are personnel lifted into hazardous positions, but they are usually equipped with potential dropped objects. Some of these objects, if dropped, reach an impact force that could seriously injure or, in worst cases, result in a fatality. During these operations, personnel are also hoisted along with a heavy cement line in very close proximity. This introduces other dangers such as tangling, pinch points, and blunt force trauma. These risks are heavily increased when working in adverse conditions, such as high winds or rough seas. By utilizing a wireless cement line make up device, along with wireless features on a cement head to release the darts/plugs/balls and operate the isolation valves, an operator can eliminate the need for hands-on intervention. This paper will discuss current cement head technologies available to the operator that allow them to improve safety and efficiencies in operational rig time. Three field studies will be presented that detail running cement jobs with all functions related to the wireless attributes of the cement head. The field studies will present the operational efficiencies achieved by utilizing the wireless features compared to the standard manual method. Before the recent introduction of a wireless cementing line make-up device, a wireless cement head still required hands-on intervention to rig up the tools, putting people in high-risk situations.

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