Development of Large Diameter X70 High Toughness HSAW Linepipe for Gas Transmission

2002 ◽  
Author(s):  
Chunyong Huo ◽  
Qiurong Ma ◽  
Weiwei Li ◽  
Yaorong Feng ◽  
Helin Li ◽  
...  
Keyword(s):  
Yield Strength ◽  
Acicular Ferrite ◽  
Bauschinger Effect ◽  
Large Diameter ◽  
Base Material ◽  
Strength Loss ◽  
High Toughness ◽  
Linepipe Steel

X70 large diameter linepipe with helical seam SAW were developed, with 1016mm OD and 14.6mm WT. Acicular ferrite type linepipe steel is adopted for the base material, which was found having high toughness and low yield strength loss after pipe forming. The very stringent requirements for toughness, i.e. 190J/140J for average/minimum for pipe body and 120J/90J for average/minimum for weld and HAZ were meet successfully. The yield strength loss due to Bauschinger effect was found lower than 20 MPa, which benefited.

The Development of Large Diameter and Thickness X80 HSAW Linepipe

2008 ◽  
Author(s):  
Weiwei Li ◽  
Chunyong Huo ◽  
Qiurong Ma ◽  
Yaorong Feng
Keyword(s):  
Bauschinger Effect ◽  
Pipeline Steel ◽  
Large Diameter ◽  
Base Material ◽  
Longitudinal Direction ◽  
Strength Loss ◽  
Ring Test ◽  
Low Carbon ◽  
Pipeline Project ◽  
Submerged Arc

For the requirement of 2nd West-East Pipeline Project of China, X80 large diameter & thickness linepipe with helical seam submerged arc welded (HSAW) were developed, with 1219 mm OD and 18.4 mm WT. Acicular ferrite type and super-low carbon, high Niobium chemical composition pipeline steel was adopted for the base material. The very stringent requirements at −10 °C for toughness, i.e. 220J/170J for average/minimum for pipe body and 80J/60J for average/minimum for weld and HAZ were meet successfully. The yield strength loss due to Bauschinger effect was found lower than 20MPa, which benefited. The very low residual stress level was testified by cut-ring test which cuts a section pipe about exceed 100mm long, and then cut the section apart from welds 100mm along the longitudinal direction.

High Toughness, Submerged Arc Girth Weld for Northern Pipeline Applications

2006 ◽  
Author(s):  
Fathi Hamad ◽  
Xiande Chen ◽  
Laurie Collins
Keyword(s):  
Yield Strength ◽  
Large Diameter ◽  
Crack Tip Opening Displacement ◽  
Opening Displacement ◽  
High Toughness ◽  
Longitudinal Strength ◽  
Girth Welds ◽  
Work Done ◽  
Crack Tip Opening ◽  
Submerged Arc

Strain-based design, to be used in Northern Pipeline applications, will likely call for the strength of the girth welds to over-match the longitudinal strength of the pipes. As well, a minimum level of weld metal fracture toughness, as measured by Charpy V-Notch (CVN), Crack-Tip Opening Displacement (CTOD) as well as Wide-Plate tests, will be required. The development work done to date, on Submerged Arc Welds (SAW) used to double joint pipes, has resulted in the production of girth welds for large diameter X80 pipes with minimum yield strength above 100,000 psi (690 MPa), Charpy-V-Notch absorbed energy more than 74 ft-lb (100 Joules) at −4 F (−20 C), CTOD greater than 0.006” (0.15 mm) at −4 F (−20 C) and Wide Plate remote strain greater than 4%, at −4 F (−20 C). This presentation will describe the metallurgical approach adopted for promoting high toughness and achieving over-matching yield strength, for strain-based design application.

DILLIMAX 500

Alloy Digest ◽  
2012 ◽  
Vol 61 (3) ◽  
Keyword(s):  
Fracture Toughness ◽  
Yield Strength ◽  
Physical Properties ◽  
Structural Steel ◽  
Tensile Properties ◽  
High Strength ◽  
Heat Treating ◽  
Fine Grained ◽  
High Toughness ◽  
Minimum Yield

Abstract Dillimax 500 is a high-strength quenched and tempered, fine-grained structural steel with a minimum yield strength of 500 MPa (72 ksi). Plate is delivered in three qualities: basic, high toughness, and extra tough. This datasheet provides information on composition, physical properties, and tensile properties as well as fracture toughness. It also includes information on surface qualities as well as forming, heat treating, and joining. Filing Code: SA-645. Producer or source: Dillinger Hütte GTS.

SPARTAN II

Alloy Digest ◽  
2016 ◽  
Vol 65 (1) ◽  
Keyword(s):  
Yield Strength ◽  
Physical Properties ◽  
Tensile Properties ◽  
High Strength ◽  
Low Carbon ◽  
Copper Precipitation ◽  
High Toughness ◽  
The Family ◽  
Alloy Steels ◽  
Minimum Yield

Abstract SPARTAN II (HSLA-100) is one of the family of Spartan high strength (>690 MPa, or >100 ksi, minimum yield strength), high toughness, improved weldability steels, which are alternatives to traditional quenched and tempered alloy steels. The Spartan family of steels are low carbon, copper precipitation hardened steels. Spartan II has improved yield strength compared to Spartan I. This datasheet provides information on composition, physical properties, microstructure, tensile properties. It also includes information on forming and joining. Filing Code: SA-738. Producer or source: ArcelorMittal USA.

scholarly journals Experimental Study on Laser-MIG Hybrid Welding of Thick High-Mn Steel Plate for Cryogenic Tank Production

2021 ◽  
Vol 9 (6) ◽  
pp. 604
Author(s):  
Du-Song Kim ◽  
Hee-Keun Lee ◽  
Woo-Jae Seong ◽  
Kwang-Hyeon Lee ◽  
Hee-Seon Bang
Keyword(s):  
Low Temperature ◽  
Yield Strength ◽  
Steel Plate ◽  
Weld Zone ◽  
Base Material ◽  
Hardness Test ◽  
Steel Plates ◽  
Hybrid Welding ◽  
Temperature Impact ◽  
Mn Steel

The International Maritime Organization has recently updated the ship emission standards to reduce atmospheric contamination. One technique for reducing emissions involves using liquefied natural gas (LNG). The tanks used for the transport and storage of LNG must have very low thermal expansion and high cryogenic toughness. For excellent cryogenic properties, high-Mn steel with a complete austenitic structure is used to design these tanks. We aim to determine the optimum welding conditions for performing Laser-MIG (Metal Inert Gas) hybrid welding through the MIG leading and laser following processes. A welding speed of 100 cm/min was used for welding a 15 mm thick high-Mn steel plate. The welding performance was evaluated through mechanical property tests (tensile and yield strength, low-temperature impact, hardness) of the welded joints after performing the experiment. As a result, it was confirmed that the tensile strength was slightly less than 818.4 MPa, and the yield strength was 30% higher than base material. The low-temperature impact values were equal to or greater than 58 J at all locations in the weld zone. The hardness test confirmed that the hardness did not exceed 292 HV. The results of this study indicate that it is possible to use laser-MIG hybrid welding on thick high-Mn steel plates.

Development of Hot Rolled Ship Plate with High Strength and High Toughness

2013 ◽  
Vol 690-693 ◽  
pp. 106-109 ◽  
Author(s):  
Xiang Dong Huo ◽  
Lin Guo ◽  
Jin Song Feng ◽  
Chao Luo ◽  
Jun Qu
Keyword(s):  
Acicular Ferrite ◽  
Precipitation Hardening ◽  
High Strength ◽  
Experimental Methods ◽  
Polygonal Ferrite ◽  
High Toughness ◽  
Microstructural Constituent ◽  
Lath Width ◽  
Nanometer Particles ◽  
Hot Rolled

A new hot-rolled ship plate with high strength and high toughness is successfully developed through chemical composition design and TMCP process. Experimental methods, such as OM, TEM and X-EDS, were used to study the microstructure and precipitates of steel. The primary microstructural constituent is acicular ferrite, quasi-polygonal ferrite with second constituents along grain boundaries. Lath width of acicular ferrite is about 1μm. Cubic particles about several hundreds nanometers and nanometer particles exist in experimental steel. It can be concluded that acicular ferrite is the main reason for high strength and super toughness. precipitation hardening due to dispersed precipitations of carbonitrides can not be overlooked.

Sour-Service Risers and Accessories for HP/HT Application in the Gulf of Mexico

2021 ◽  
Vol 73 (03) ◽  
pp. 60-61
Author(s):  
Judy Feder
Keyword(s):  
High Pressure ◽  
Yield Strength ◽  
Gulf Of Mexico ◽  
Wall Thickness ◽  
Large Diameter ◽  
High Strength ◽  
Thick Wall ◽  
Offshore Technology ◽  
Riser Pipe ◽  
Sour Service

This article, written by JPT Technology Editor Judy Feder, contains highlights of paper OTC 30558, “Development and Implementation of Heavy-Wall, High-Strength, Sour-Service Accessory and Risers for HP/HT Application in the Gulf of Mexico,” by Carine Landier, Jonathas Oliveira, and Christelle Gomes, Vallourec, et al., prepared for the 2020 Offshore Technology Conference, originally scheduled to be held in Houston, 4–7 May. The paper has not been peer reviewed. Copyright 2020 Offshore Technology Conference. Reproduced by permission. As oil and gas development in the Gulf of Mexico increasingly requires high-pressure/high-temperature (HP/HT) applications, the need for sour-service (SS) resistance also has grown. To meet these needs, continual innovation and improvement is needed in SS-grade materials from a technical and cost-effectiveness perspective. The complete paper discusses the material properties achieved with several large-diameter, heavy-wall SS pipes. The complete paper presents a detailed, illustrated discussion of the applications for the high-strength SS pipe and its manufacturing process. Applications The authors write that improved materials to meet HP/HT requirements such as those in the Gulf of Mexico are needed particularly for two applications: for risers, which require high-strength, thick-wall sour service; and as a substitute for corrosion-resistant alloy (CRA) with sour carbon material on defined accessories. Vallourec has developed high-strength [125,000-psi specified minimum yield strength (SMYS)] and resistant carbon steel pipes in sizes with outer diameter (OD) up to 23 in. and wall thickness up to 2.5 in. These sizes are common in lower-strength material, but meeting the high-pressure requirements with higher-grade material enables cost savings and eliminates some CRA components. It also enables the use of much-lighter-weight pipe than the 80,000-psi SMYS material that is standard for SS applications in oversize OD and heavy wall. Risers. Most deepwater drilling is performed with classic subsea blowout-preventer (BOP) systems. Access to the well through the BOP is accomplished with low-pressure, large-diameter (19-in. internal diameter) drilling riser pipe. Pipes are supplied in weldable grades (API 5L X65–X80). Large-diameter forged flanges are then welded onto the tubes. Connections are made by multiple bolts. High pressures, required as part of the drilling process, are supplied by small-diameter choke-and-kill lines. This system has served the industry well, but, as well pressures increase, so have cost and feasibility requirements of subsea BOP technology. These costs, driven by the complexity of redundant systems, have driven a desire to explore an alternative solution—a surface BOP with high-pressure drilling riser pipe. Using a surface BOP reduces the complexity and cost of the system significantly because of the ability to inspect it. The drilling riser then carries the pressure to the surface and must be able to contain it. The high-pressure environment that instigated a new solution was based on a 15,000-psi well pressure with NACE Region 2 SS performance. Because of the requirement for weldable grades for attaching the flange as well as SS, the maximum yield strength has been limited to 80,000 psi. At that strength, a very high wall thickness is required to meet 15,000 psi and greater. This becomes very heavy and can be limited by the rig hook-load capacity. Alternatives in weldable grades are nickel-based alloys with SS performance. A full string, however, is prohibitively expensive.

scholarly journals Microstructure and Mechanical Properties of 34CrMo4 Steel for Gas Cylinders Formed by Hot Drawing and Flow Forming

Materials ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1351 ◽  
Author(s):  
Yuebing Li ◽  
Wei Fang ◽  
Chuanyang Lu ◽  
Zengliang Gao ◽  
Xiakang Ma ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Manufacturing Process ◽  
Large Diameter ◽  
Base Material ◽  
Flow Forming ◽  
Cold Flow ◽  
Microstructure And Mechanical Properties ◽  
Hot Drawing ◽  
34Crmo4 Steel ◽  
Gas Cylinders

An integral manufacturing process with hot drawing and cold flow forming was proposed for large-diameter seamless steel gas cylinders. The main purpose of this study was to find out the effects of the manufacturing process on the microstructure and mechanical properties of gas cylinders made of 34CrMo4 steel. Two preformed cylinders were produced by hot drawing. One cylinder was then further manufactured by cold flow forming. The experiments were carried out using three types of material sample, namely, base material (BM), hot drawing cylinder (HD), and cold flow-formed cylinder (CF). Tensile and impact tests were performed to examine the mechanical properties of the cylinders in longitudinal and transverse directions. Microstructure evolution was analyzed by scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) to reveal the relation between the mechanical properties and the microstructure of the material. It is found that the mechanical properties of the 34CrMo4 steel gas cylinders were significantly improved after hot drawing and flow forming plus a designed heat treatment, compared with the base material. The observations of microstructure features such as grain size, subgrain boundaries, and residual strain support the increase in mechanical properties due to the proposed manufacturing process.

scholarly journals A Study on Fiber Laser Welding of High-Manganese Steel for Cryogenic Tanks

Processes ◽  
2020 ◽  
Vol 8 (12) ◽  
pp. 1536
Author(s):  
Jaewoong Kim ◽  
Jisun Kim ◽  
Changmin Pyo
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Yield Strength ◽  
Laser Welding ◽  
Base Material ◽  
Manganese Steel ◽  
High Manganese ◽  
Fiber Laser Welding ◽  
High Manganese Steel ◽  
Welding Part

As the environmental regulations on ship emissions by the International Maritime Organization (IMO) become stricter, the demand for a ship powered by liquefied natural gas (LNG) is rapidly increasing worldwide. Compared to other materials, high-manganese steel has the advantages of superior impact toughness at cryogenic temperatures, a low thermal expansion coefficient, and a low-cost base material and welding rod. However, there is a limitation that the mechanical properties of a filler material are worse than those of a base material that has excellent mechanical properties. To solve these shortcomings, a basic study was performed to apply fiber laser welding with little welding deformation and no filler material to high-manganese steel. The relationship between laser welding parameters and penetration shapes was confirmed through cross-section observation and analysis by performing a bead on plate (BOP) test by changing laser power and welding speed, which are the main parameters of laser welding. In addition, the welding performance was evaluated through mechanical property tests (yield strength, tensile strength, hardness, cryogenic impact strength) of a welding part after performing the high-manganese steel laser butt welding experiment. As a result, it was confirmed that the yield strength of a high-manganese steel laser welding part was 97.5% of that of a base metal, and its tensile strength was 93.5% of that of a base metal.

scholarly journals Characterization of Microstructure in High-Hardness Surface Layer of Low-Carbon Steel

Metals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 995
Author(s):  
Haitao Xiao ◽  
Shaobo Zheng ◽  
Yan Xin ◽  
Jiali Xu ◽  
Ke Han ◽  
...  
Keyword(s):  
Surface Layer ◽  
Carbon Steel ◽  
Yield Strength ◽  
Carbon Content ◽  
Acicular Ferrite ◽  
Lath Martensite ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Upper Bainite ◽  
Mixed Microstructure

Surface hardening improves the strength of low-carbon steel without interfering with the toughness of its core. In this study, we focused on the microstructure in the surface layer (0–200 μm) of our low-carbon steel, where we discovered an unexpectedly high level of hardness. We confirmed the presence of not only upper bainite and acicular ferrite but also lath martensite in the hard surface layer. In area of 0–50 μm, a mixed microstructure of lath martensite and B1 upper bainite was formed as a result of high cooling rate (about 50–100 K/s). In area of 50–200 μm, a mixed microstructure of acicular ferrite and B2 upper bainite was formed. The average nanohardness of the martensite was as high as 9.87 ± 0.51 GPa, which was equivalent to the level reported for steel with twenty times the carbon content. The ultrafine laths with an average width of 128 nm was considered to be a key cause of high nanohardness. The average nanohardness of the ferrites was much lower than for martensite: 4.18 ± 0.39 GPa for upper bainite and 2.93 ± 0.30 GPa for acicular ferrite. Yield strength, likewise, was much higher for martensite (2378 ± 123 MPa) than for upper bainite (1007 ± 94 MPa) or acicular ferrite (706 ± 72 MPa). The high yield strength value of martensite gave the surface layer an exceptional resistance to abrasion to a degree that would be unachievable without additional heat treatment in other steels with similar carbon content.

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