Ultrasonic Phased Array Technology in the Pipeline Industry

Author(s):  
Eric M. Sjerve ◽  
George F. Bryant ◽  
David C. Stewart

This paper presents an overview of current pipeline inspection techniques, and a more in depth discussion of phased array technology as it applies to the inspection of automated GMAW girth welds in big inch pipelines.

Author(s):  
Shaojun Wang ◽  
Xiaoying Tang ◽  
Houde Yu ◽  
Yaozhou Qian ◽  
Jun Cheng ◽  
...  

Responding to complexity and particularity welding on the geometry of TKY tubular node, this paper constructs mathematical model of tubular joint weld of arbitrary section by simplifying the geometry structure, and draws welded joints and ultrasonic sound beam lines based on the actual specifications in order to solve the problems of low efficiency, positioning difficulty, missing inspection and etc. The computeraided simulation technology can realize the visualization in the beam coverage model of welded joints, which can commendably guide the design of ultrasonic phased array inspection and overcome the blindness of the instrument detection parameters, thus improving the effectiveness and pertinence of the actual detection. Study shows that it is beneficial to enhance the effectiveness of the detection tubular joint weld by employment of Visual beam and ultrasonic phased array technology.


Author(s):  
Masaki Yamano ◽  
Hiroyuki Okubo ◽  
Takumi Horikiri ◽  
Makoto Nagase

The requirements of Ultrasonic Testing, such as DNV, ISO specification etc., for longitudinal submerged arc weld (SAW) seam of UOE pipe become severe to the offshore steel line-pipe with high grade and heavy wall thickness. In order to satisfy the requirements, testing method with multi-probe arrangement have been widely applied in the pipe manufacture. Recently, the phased array technique has been applied for inspection of girth welds of pipeline and longitudinal ERW (electric resistance welded) seam instead of multi-probe method. But the inspection system with conventional phased array probe has many difficulty to apply for inspection longitudinal SAW seam of UOE pipe, because of defect detection capabilities, array elements arrangement, and so on. The authors have developed an applicable ultrasonic phased array probe to satisfy the severe requirements for longitudinal SAW seam of UOE pipe. This paper presents the results of our original designed array probe, which has been composed of 32-transducer elements mounted on cylindrical-shaped plastics, and also compares the inspection results to those obtained on the conventional multi-probe and our developed array probe in the UOE pipe mill.


2019 ◽  
Vol 5 (3) ◽  
Author(s):  
Jiri Hodac ◽  
Pavel Mares ◽  
Jaromir Janousek ◽  
Martin Linhart

This work is designed to artificially create test specimens with flaws that behave the same way as real-function flaws when observed by nondestructive testing (NDT) technologies. Thus, the understanding of the detection limitations of NDT methods is needed. In this study, real, realistic, and artificial flaws were compared by ultrasonic phased array technology. Fatigue flaws, which belong to the most common structural issues (Ruzicka, M., Hanke, M., and Rost, M., 1987, Dynamicka Pevnost a Zivotnost, CVUT, Prague, Czech Republic, p. 75), are investigated. Measurements have revealed significant differences in the amplitude of ultrasonic echo from fatigue cracks in distinct phases of crack propagation. Studied specimens with realistic flaws have demonstrated their quality for calibration, staff training, and NDT system qualification. More realistic test specimens will increase ultrasonic test result reliability.


2017 ◽  
Vol 2017 ◽  
pp. 1-7 ◽  
Author(s):  
Yajie Sun ◽  
Feihong Gu ◽  
Sai Ji ◽  
Lihua Wang

In order to ensure the safety of composite components, structural health monitoring is needed to detect structural performance in real-time at the early stage of damage occurred. This is difficult to detect complex components with single sensor detection technology, so that ultrasonic phased array technology using multisensor detection will be selected. Ultrasonic phased array technology can scan the structure in all directions and angles without moving or less moving the probe and becomes the first choice of structural health monitoring. However, a large amount of data will be generated when using ultrasonic phased array with Nyquist sampling theorem for structural health monitoring and is difficult to storage, transmission, and processing. Besides, traditional Nyquist sampling cannot satisfy the sampling of large amounts of data without distortion, so a more efficient acquisition technique must be chosen. Compressive sensing theory can ensure that if the signal is sparse, it can be sampled in low sampling rate which is much less than two times of the sampling rate as defined by Nyquist sampling theorem for a large number of data and reconstructed in high probability. Then, the experiment result indicated that the orthogonal matching pursuit algorithm can reconstruct the signal completely and accurately.


Author(s):  
Shaojun Wang ◽  
Xiaoying Tang ◽  
Pan Song ◽  
Bin Ren ◽  
Yaozhou Qian ◽  
...  

Responding to non-conductive, non-magnetic material characteristics of polyethylene (PE) pipe, this paper comes up with the ground penetrating radar (GPR) detection for urban PE gas pipeline visualization research in order to solve the problems of positioning difficulty, and to avoid potential safety hazards caused by undefined positioning of PE pipeline, so that it can provide some experience to the application of position detection technology to locate buried polyethylene pipeline. Responding to the special material properties and welding form and based on the analysis of traditional ultrasonic testing for polyethylene butt-fusion joint, this paper comes up with an ultrasonic phased array dynamic focusing and S scanning imaging technology, to make a testing experiment on polyethylene butt-fusion joint. Results of the phased array ultrasonic testing of cracks in polyethylene butt-fusion joints shows that the testing method is feasible, and verifies the buried polyethylene butt-fusion joints engineering. This research would provide experience to the application of ultrasonic phased array technology in buried polyethylene pipeline inspection.


2016 ◽  
Vol 62 (1) ◽  
pp. 55-60 ◽  
Author(s):  
Frank Tiefensee ◽  
Peter Weber ◽  
Simon Kunz ◽  
Marisa Pamplona ◽  
Stefan Simon

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