Requirements of Pipeline Simulation: Accurately Modeling Transient Pipeline Operation

Author(s):  
Kenneth H. Hanks ◽  
Galen T. Stanley

In an attempt simulate the hydraulic conditions actually exhibited in a pipeline, several simplifications have traditionally been made to reduce the computational requirements and complexity of the simulation models. Recent advances in computer technology and solution techniques have allowed many of these simplifications to be removed. This paper discusses the benefit of the proper simulation of several of these areas. Transient vs. Steady state simulation, Two-phase vs. Single-phase simulation, Newtonian vs. Non-Newtonian fluid flow, Multi-component boiling and condensation in wet gas. The effects of these features on leak detection, line pack, pressure loss, and inventory analysis are discussed, as well as the effects on pipeline design, operator training, and real time decision support.

1998 ◽  
Vol 120 (2) ◽  
pp. 106-110 ◽  
Author(s):  
J. J. Xiao ◽  
G. Shoup

The design of wet-gas pipelines and slug catchers requires multiphase flow simulations, both steady-state and transient. However, steady-state simulation is often inadequately conducted and its potential not fully utilized. This paper shows how mechanistic steady-state simulation models can be used to obtain not only pressure drop, liquid holdup and flow regime, but also to extract important operational information such as pig transit time, pig exit speed, liquid buildup rate behind the pig, and the time for the pipeline to return to a steady-state after pigging. A well-designed set of steady-state simulations helps to determine pipeline size, slug catcher size, and pigging frequency. It also serves as a starting point for subsequent transient multiphase flow simulations.


Author(s):  
Enrico Munari ◽  
Michele Pinelli

Nowadays, wet gas flow rate measurement is still a challenge for experimental investigators and it is becoming an even more important issue to overcome in the turbomachinery sector as well, due to the increasing trend of wet compression applications in industry. The requirement to determine gas turbine performance when processing a wet gas leads to the need to understand certain phenomena, such as type of liquid flow re-distribution, and errors introduced when the mass flow rate measurement of a two-phase gas is attempted. Unfortunately, this measurement is often affected by the presence of liquid. Literature does not offer a unique definition of the term wet gas, although it is recognized that a wet gas can generally be defined as a two-phase gas in which the liquid percentage is lower than the gas one. This paper aims to collect and describe the main works present in literature in order to clarify i) the most used parameters that describe the types of wet gas, and ii) the types of errors and flow patterns which occur in different types of applications, in terms of pressure, percentage of liquid, Reynolds number, etc. Therefore, this literature review offers a comprehensive description of the possible effects of liquid presence in a wet gas and, and an in-depth analysis of the limitations and beneficial effects of current single-phase flow rate sensors in order to identify the best solutions, and empirical corrections available in literature to overcome this challenge.


Author(s):  
Hyoungsoon Lee ◽  
Yoonjin Won ◽  
Farzad Houshmand ◽  
Catherine Gorle ◽  
Mehdi Asheghi ◽  
...  

This study explores an extreme heat flux limit of microcooler for GaN-based HEMTs (high electron mobile transistors) which have local power densities exceeding 30 kW/cm2 using both solid conduction simulation and single-phase/two-phase conjugate simulations. Solid conduction simulation models are developed for full geometry of the microcooler to account for the overall thermal resistances from GaN HEMT to working fluid. This allows investigating the temperature distribution of the suggested microcooler. Parametric studies are also performed to investigate the impact of geometries and heat transfer coefficients on the junction temperature. The solid conduction simulation results using COMSOL Multiphysics agree well with single-cell ANSYS Fluent simulation results. Separately, fluid-solid conjugate CFD (Computational Fluid Dynamics) simulation models provide the detailed flow information in the microchannel using a single-channel geometry with symmetry boundary conditions. Single-phase CFD simulations obtain the lower bound of total pressure drop and heat transfer coefficient at the microchannel walls for a mass velocity range of G = 6000–24000 kg/m2-s. The local temperatures and velocity distributions are reported that can help with identifying the locations of the maximum velocity and recirculation regions that are susceptible to dryouts. Two additional alternative tapered inlet designs are proposed to alleviate the significant pressure loss at the entrance of the SiC channel. The impact of the tapered inlet designs on pressure drops and heat transfer coefficients is also investigated. Two-phase simulations in microchannel are conducted using Volume-of-Fluid (VOF) method embedded in ANSYS Fluent to investigate two-phase flow patterns, flow boiling, and temperature distributions within the GaN HEMT device and SiC etched mircochannels. A user-defined function (UDF) accounts for the phase change process due to boiling at the microchannel walls. The results show that the time relaxation factor, ri has a strongly influence on both numerical convergence and flow solutions.


Author(s):  
G. Mackiewicz Ludtka

Historically, metals exhibit superplasticity only while forming in a two-phase field because a two-phase microstructure helps ensure a fine, stable grain size. In the U-5.8 Nb alloy, superplastici ty exists for up to 2 h in the single phase field (γ1) at 670°C. This is above the equilibrium monotectoid temperature of 647°C. Utilizing dilatometry, the superplastic (SP) U-5.8 Nb alloy requires superheating to 658°C to initiate the α+γ2 → γ1 transformation at a heating rate of 1.5°C/s. Hence, the U-5.8 Nb alloy exhibits an anomolous superplastic behavior.


2013 ◽  
Vol 35 (3) ◽  
Author(s):  
Tat Thang Nguyen ◽  
Hiroshige Kikura ◽  
Ngoc Hai Duong ◽  
Hideki Murakawa ◽  
Nobuyoshi Tsuzuki

Ultrasonic Velocity Profile (UVP) method for measurement of single-phase and two-phase flow in a vertical pipe has recently been developed in the Laboratory for industrial and Environmental Fluid Dynamics, Institute of Mechanics, VAST. The signal processings of the UVP method include the ultrasonic pulse Doppler method (UDM)and the ultrasonic time-domain cross-correlation (UTDC) method. For two-phase flow, simultaneous measurements of both liquid and gas are enabled by using a multi-wave ultrasonic transducer (multi-wave TDX). The multi-wave TDX is able to emit and receive ultrasound of two different center frequencies of 2 MHz and 8 MHz at the same time and position. 2 MHz frequency with beam diameter 10 mm is exploited for measurement of gas. 8 MHz one with beam diameter 3 mm is used for liquid. Measurements have been carried out for laminar and turbulent single-phase flows and bubbly counter-current two-phase flows in two flow loops using two vertical pipes of 26 mm inner diameter (I.D.) and 50 mm I.D. respectively. Based on the measured results, assessment of each method is clarified. Applicability of each method for different conditions of pipe flow has been tested. Suggestions for application of the two methods have been recommended.


1991 ◽  
Vol 24 (7) ◽  
pp. 59-64 ◽  
Author(s):  
R. W. Szetela

Steady-state models are presented to describe the wastewater treatment process in two activated sludge systems. One of these makes use of a single complete-mix reactor; the other one involves two complete-mix reactors arranged in series. The in-series system is equivalent to what is known as the “two-phase” activated sludge, a concept which is now being launched throughout Poland in conjunction with the PROMLECZ technology under implementation. Analysis of the mathematical models has revealed the following: (1) treatment efficiency, excess sludge production, energy consumption, and the degree of sludge stabilization are identical in the two systems; (2) there exists a technological equivalence of “two-phase” sludge with “single-phase” sludge; (3) the “two-phase” system has no technological advantage over the “single-phase” system.


2008 ◽  
Vol 10 (1) ◽  
pp. 22-27 ◽  
Author(s):  
Roch Plewik ◽  
Piotr Synowiec ◽  
Janusz Wójcik

Two-phase CFD simulation of the monodyspersed suspension hydraulic behaviour in the tank apparatus from a circulatory pipe The hydrodynamics in fluidized-bed crystallizers is studied by CFD method. The simulations were performed by a commercial packet of computational fluid dynamics Fluent 6.x. For the one-phase modelling (15), a standard k-ε model was applied. In the case of the two-phase flows the Eulerian multi-phase model with a standard k-ε method, aided by the k-ε dispersed model for viscosity, has been used respectively. The collected data put a new light on the suspension flow behaviour in the annular zone of the fluidised bed crystallizer. From the presented here CFD simulations, it clearly issues that the real hydraulic conditions in the fluidised bed crystallizers are far from the ideal ones.


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