scholarly journals Material Assessment of Canadian SAW Line-Pipes

Author(s):  
D. K. Mak ◽  
W. R. Tyson

Eight pipes, manufactured between 1952 and 1981, have been collected from various Canadian pipeline companies and tested. They include six pipes from the field made in the 1950’s and 1960’s of X52 grade, one experimental pipe manufactured in the early 1970’s of X65 grade, and a modern clean steel of X70 grade manufactured in 1981. The steels have been characterized by chemical composition, grain size, yield and tensile strengths, notch toughness (Charpy V-notch absorbed energy), and fracture toughness (J-integral and crack-tip opening displacement). The modern steel has much lower carbon content and much smaller grain size compared to the pipes manufactured in the 1950’s and 1960’s. The former is a fully-killed controlled-rolled steel while the latter are semi-killed ferrite-pearlite steels. All eight pipes have ferrite-pearlite microstructures, with the average grain size ranging from 4 to 14 μm. The transverse yield strength was found to be significantly higher (by about 20%) than the longitudinal yield strength. Notch toughness and fracture toughness were similar for pipes manufactured in the 1950’s and 1960’s. In comparison, the modern steel has much higher toughness and higher strength. J-integral and CTOD δ were found to be related by J = m σyδ with m = 1.8 and σy the transverse yield strength. The J-integral at 0.2 mm crack growth was consistent with a linear correlation with the upper-shelf Charpy energy. All the steels in this study fractured by ductile tearing in slow loading in spite of the low toughness of the older steels. It is suggested that, in the absence of Charpy upper shelf data, a reasonable representative toughness for resistance to axial surface flaws propagating by ductile tearing is J = 120±15 kJ/m2.

Author(s):  
Guowu Shen ◽  
William R. Tyson ◽  
James A. Gianetto ◽  
Dong-Yeob Park

In BS 7448, Part 2, the stress intensity factor, J-integral and crack tip opening displacement (CTOD) equations developed for evaluation of fracture toughness of a homogeneous material using experimentally measured quantities, such as load-load line displacement, are applied to SE(B) specimens with yield-strength-mismatched welds. The accuracy of this procedure was studied by Gordon and Wang using finite element analysis (FEA). Recently, the so-called “η factor” method for J-integral evaluation of SE(T) specimens with weld-center-line-cracked and yield-strength-mismatched welds was studied by Ruggieri using detailed FEA calculations and the load separation method proposed by Paris et al. For application to strain-based design of pipelines, CANMET has developed equations to evaluate J-integral and CTOD resistance curves for clamped SE(T) specimens of homogeneous materials using experimentally measured load and crack-mouth-opening displacement (CMOD) in a single-specimen procedure similar to that in ASTM E1820. In the present study, the accuracy of using these equations for J-integral evaluation of clamped SE(T) specimens with weld-center-line-cracked and strength-mismatched welds was studied. It was found that the errors in J and CTOD using the equations developed for SE(T) specimens of homogenous materials for these strength-mismatched welds are similar to those for SE(B) specimens with the same weld geometry and mismatch level as reported by Gordon and Wang. It was also found that using the higher of the strength of base and weld metals σY (= (σYS+σTS)/2), (i.e. (σY)w for overmatching and (σY)B for undermatching) in converting J to CTOD gives reasonable and conservative CTOD evaluations for specimens with weld-center-line-cracked and yield-strength-mismatched welds.


2007 ◽  
Vol 1 (1) ◽  
pp. 005-016
Author(s):  
Grzegorz Golewski

The analysis of concrete behaviour taking into account fracture mechanics method makes it possible to describe the origin and development of the damages occurring in it, which is impossible in case of using global strength characteristics of composite. In the work the experiment results were presented regarding the determination of the influence of grain-size distribution of coarse aggregate on the crack mechanics parameters of limestone concretes as defined according to the I mode of crack propagation at bending. Two types of optimal composition of grains were used with Dmax up to 8 and up to 16 mm. During the experiments the basic parameters of fracture mechanics were determined: critical value of stress intensity factors: : and KIc, fracture energy GF, critical crack tip opening displacement CTODc and unit work of failure JIc. During the fracture toughness tests the method of loading samples based on RILEM recommendations was used. For basic experiments six beams with one initial crack were used. In the course of the experiments carried out, two dependencies were recorded for each sample: load – displacement of crack outlet opening and load - displacement of the point of applied force. In the course of the tests carried out it was found out that the higher fracture toughness was characteristic of concretes with the grain - size distribution up to 16 mm. The results presented in the work can be used in designing concretes in order to obtain materials characterized by the minimum number of initial defects which, thanks to increased fracture toughness, can increase to the reliability of construction work.


Metals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 1148 ◽  
Author(s):  
Roman Husák ◽  
Hynek Hadraba ◽  
Zdeněk Chlup ◽  
Milan Heczko ◽  
Tomáš Kruml ◽  
...  

Oxide dispersion-strengthened (ODS) materials contain homogeneous dispersions of temperature-stable nano-oxides serving as obstacles for dislocations and further pinning of grain boundaries. The strategy for dispersion strengthening based on complex oxides (Y-Hf, -Zr, -Ce, -La) was developed in order to refine oxide dispersion to enhance the dispersion strengthening effect. In this work, the strengthening of EUROFER steel by complex oxides based on Y and elements of the IIIB group (lanthanum, scandium) and IVB group (cerium, hafnium, zirconium) was explored. Interparticle spacing as a dispersoid characteristic appeared to be an important factor in controlling the dispersion strengthening contribution to the yield strength of ODS EUROFER steels. The dispersoid size and average grain size of ODS EUROFER steel were altered in the ranges of 5–13 nm and 0.6–1.7 µm, respectively. Using this strategy, the yield strength of the prepared alloys varied between 550 MPa and 950 MPa depending on the doping element.


Author(s):  
Md Ibrahim Kittur ◽  
Krishnaraja G. Kodancha ◽  
C. R. Rajashekar

In this investigation, the variation of J-integral considering Compact Tension (CT) specimen geometry varying a/W and σ using 2D and 3D elasto-plastic Finite Element (FE) analysis have been studied. Further, the investigation has been done to examine the relationship between the J and δ for varied a/W and σ. The plane stress and plane strain elasto-plastic FE analyses have been conducted on the CT specimen with a/W = 0.45–0.65 to extract the J and Crack-tip Opening Displacement (CTOD) values for mild steel. The comparative study of the variation of dn with a/W of mild steel with earlier results of IF steel is carried out. The study clearly infers the effect of yield stress on the variation of the magnitude of dn with reference to a/W ratio. The present analysis infers that while converting the magnitude of the CTOD to J one needs to carefully evaluate the value of dn depending on the material rather than considering it to be unity. Further, the study was extended to experimental and 3D FEA wherein J-integral and CTOD were estimated using the CT specimen. Experimental results reveal that the crack length, the specimen thickness, and the loading configuration have an effect on the fracture toughness measurements. The error analysis between the results obtained by 3D FEA and experimentation were conducted and found to be within limits.


2013 ◽  
Vol 634-638 ◽  
pp. 2808-2812
Author(s):  
Zhu Feng Sun ◽  
Ling Yun Xie

Explored the influence of pore structure of foam metal material on mechanical behavior of fracture. Discuss fracture toughness of several different micro geometric structure of foam metal material with finite element method. The author's calculations showed, microstructure and loading mode has an important effect on the fracture toughness of the foam metal material. due to ignoring the effects of cell structure on the mechanical properties of materials, the classic fracture toughness criterion -crack tip opening displacement (COD) is incomplete, it would be more efficient to take opening displacement change rate of the crack-tip as the parameter to characteristic the metallic foam material fracture toughness.


2017 ◽  
Vol 741 ◽  
pp. 57-62
Author(s):  
Fumito Kawamura ◽  
Masazumi Miura ◽  
Ryuichiro Ebara ◽  
Keiji Yanase

Many studies have been conducted to characterize the fracture toughness of structural steels and their welded joints. However, most studies focus on newly developed steels, and the number of studies on the fracture toughness of long-term used steels in structural components is rather limited. Furthermore, a lack of data on the fracture toughness causes difficulties in evaluating the structural integrity of existing steel structures. In this study, CTOD tests were performed to characterize the fracture toughness of penstock that has been in service for 50 years. By measuring the critical crack tip opening displacement in conjunction with analysis for chemical compositions, the characteristics of fracture toughness were investigated.


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