Design and Fabrication of Graded Copper Inverse Opals (g-CIOs) for Capillary-Fed Boiling in High Heat Flux Cooling Applications

2020 ◽  
Author(s):  
Qianying Wu ◽  
Chi Zhang ◽  
Mehdi Asheghi ◽  
Kenneth Goodson
Keyword(s):  
Heat Flux ◽  
Capillary Pressure ◽  
High Heat ◽  
High Heat Flux ◽  
Large Area ◽  
Vapor Extraction ◽  
Inverse Opals ◽  
The Impact ◽  
Capillary Wicking ◽  
Liquid Delivery

Abstract Capillary-fed boiling in microporous copper inverse opals (CIOs) is capable of removing an excess of 1 kW/cm2 at 10–15 °C superheat over small wicking distances ∼ 200 μm. In order to remove heat from large area chips (> 1 cm2), longer capillary wicking distance is desired to reduce the manufacturing complexity of the 3D manifold for liquid delivery and vapor extraction. In this study, we propose graded copper inverse opals (g-CIOs) where smaller pores at the bottom provide high capillary pressure for liquid delivery, while larger pores at the top reduce viscous pressure drop for vapor extraction. This nonhomogeneous wicking material decouples the permeability and capillary pressure in the vertical and lateral directions, resulting in greater CHFs and capillary wicking distances. In this study, we demonstrate the feasibility of fabricating g-CIOs material with up to three different pore diameters (2 μm, 5 μm, and 10 μm) using a multi-step template sintering and copper electrodeposition process. We then leverage and expand upon a well-calibrated experimental model for the prediction of CHF in monoporous CIOs to map the performance metrics for g-CIOs. The model combines a hydraulic resistance network with Darcy’s law and accounts for the nonhomogeneous permeabilities in lateral and vertical directions. Using this model, we study the impact of total wick thickness and graded pore-size combinations on the critical heat fluxes and wicking distances. Our modeling results conclude that a two-layer g-CIOs can potentially reach ∼70% enhancement in the critical heat flux or ∼30% enhancement in the wicking length compared to monoporous CIOs of the same thickness. Our fabrication capability and preliminary modeling results offer the opportunity to design boiling tests with optimized g-CIOs and exploring the potential of dissipating high heat flux for large area cooling applications.

Effect of Orientation and Draining on Linear Spray Array Thermal Management

2007 ◽  
Author(s):  
Benjamin M. Regner ◽  
Timothy A. Shedd
Keyword(s):  
Heat Transfer ◽  
Fluid Management ◽  
High Heat ◽  
Practical Implementation ◽  
High Heat Flux ◽  
Large Area ◽  
Candidate Solution ◽  
The Impact ◽  
Volumetric Flux ◽  
Uniform Droplet

Spray cooling is a candidate solution for high heat flux cooling applications, and previous work has investigated the impact of parameters of conical sprays such as volumetric flux and Sauter mean diameter on heat transfer performance. However, there has been little work on the impact of drainage and spray orientation on spray performances. In addition, conical sprays are not very practical for large area coverage in compact packages, so this study, presents a novel arrangment that uses linear sprays impinging at an angle such that fluid management and uniform droplet coverage of large areas are both improved. Results for the heat transfer coefficient and CHF of a constrained, practical implementation of a spray array (as opposed to a laboratory-only geometry) are presented for FC-72, FC-40 and HFE-7000.

Quantum-Well Si/SiC Self-Cooling for Thermal Management of High Heat Flux GaN HEMT Semiconductor Devices

2012 ◽  
Author(s):  
Peng Wang ◽  
Michael Manno ◽  
Avram Bar-Cohen
Keyword(s):  
Heat Flux ◽  
Quantum Well ◽  
Thermal Management ◽  
Hot Spot ◽  
Semiconductor Devices ◽  
High Heat ◽  
Wide Bandgap ◽  
High Heat Flux ◽  
High Electron ◽  
The Impact

Wide bandgap semiconductor technology is expected to have a dramatic impact on radar and communications systems. To take full advantage of the power capabilities and small device sizes of wide bandgap semiconductors, new and novel thermal management solutions, especially for high power density, monolithic microwave integrated circuits (MMICs) are in high demand. In this paper, a quantum-well Si/SiC self-cooling concept for hot spot thermal management at the multi-fingered GaN high electron mobility transistor (HEMTs) in the GaN-on-SiC package is proposed and investigated using a three dimensional (3-D) thermal-electric coupling simulation. The impact of electric current, cooler size, Si/SiC substrate thickness, Si/SiC thermal conductivity, and interfacial parasitic effect on the hot spot cooling is examined and discussed. The preliminary modeling results strongly suggest that self-cooling phenomenon inherent in the quantum-well Si/SiC substrate can be used to remove local high heat flux hot spot on the semiconductor devices.

Effects of High Frequency Droplet Train Impingement on Spreading-Splashing Transition, Film Hydrodynamics and Heat Transfer

2016 ◽  
Vol 138 (2) ◽  
Author(s):  
Taolue Zhang ◽  
Jorge Alvarado ◽  
J. P. Muthusamy ◽  
Anoop Kanjirakat ◽  
Reza Sadr
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Surface Temperature ◽  
Liquid Film ◽  
High Frequency ◽  
High Heat ◽  
High Heat Flux ◽  
Droplet Impingement ◽  
Dry Out ◽  
The Impact

The objective of this study is to investigate the effects of droplet-induced crown propagation regimes (spreading and splashing) on liquid film hydrodynamics and heat transfer. In this work, the effects of high frequency droplet train impingement on spreading-splashing transition, liquid film hydrodynamics and surface heat transfer were investigated experimentally. HFE-7100 droplet train was generated using a piezo-electric droplet generator at a fixed flow rate of 165 mL/h. Optical and IR images were captured at stable droplet impingement conditions to visualize the thermal physical process. The droplet-induced crown propagation transition phenomena from spreading to splashing were observed by increasing the droplet Weber number. The liquid film hydrodynamics induced by droplet train impingement becomes more complex when the surface was heated. Bubbles and micro-scale fingering phenomena were observed outside the impact crater under low heat flux conditions. Dry-out was observed outside the impact craters under high heat flux conditions. IR images of the heater surface show that heat transfer was most effective within the droplet impact crater zone due to high fluid inertia including high radial momentum caused by high-frequency droplet impingement. Time-averaged heat transfer measurements indicate that the heat flux-surface temperature curves are linear at low surface temperature and before the onset of dry-out. However, a sharp increase in surface temperature can be observed when dry-out appears on the heater surface. Results also show that strong splashing (We = 850) is unfavorable for heat transfer at high heat flux conditions due to instabilities of the liquid film, which lead to the onset of dry-out. In summary, the results show that droplet Weber number is a significant factor in the spreading-splashing transition, liquid film hydrodynamics and heat transfer.

Two-Phase Cooling Characteristics of Mono-Dispersed Droplets Impacted on a Heated Surface

2011 ◽  
Author(s):  
S. R. Mahmoudi ◽  
K. Adamiak ◽  
G. S. P. Castle
Keyword(s):  
Heat Flux ◽  
Impact Velocity ◽  
Heated Surface ◽  
Experimental Studies ◽  
Volumetric Flow Rate ◽  
High Heat ◽  
High Heat Flux ◽  
Two Phase ◽  
Mass Fluxes ◽  
The Impact

Droplet impact cooling has been shown to be a promising method for high heat flux removal applications. Recent experimental studies have revealed that even higher heat transfer at low mass fluxes and low Weber number can be achieved with only few degrees of superheat. In the present work, mono-dispersed droplet cooling of a horizontal upward facing heated surface was investigated at low Weber numbers. The impact velocity and frequency of free falling stream of droplets were varied dependently through changing the gap between the heated surface and tip of different capillaries and variation of volumetric flow rate (0.5–4.7 cc/min).The range of impact velocity and droplet frequency was ranged between 0.28 to 1.3 m/s and 0.5 Hz to 5 Hz, respectively using different capillaries size between 17g to 22g. The coolant was 25°C deionized water and all the experiments were performed at atmospheric pressure. The time-averaged two-phase characteristic curves were obtained up to Critical Heat Flux (CHF)-regime. Through the extensive set of experiments, two separate correlations are proposed to predict the average CHFs based on the Weber between 3<We<10, 10<We<100 and Strouhal number ranged and 6.35×10−3<St<3.88×10−2 1.81×10−3<St<3.86×10−2, respectively. The correlation predicts the average CHFs with absolute errors less than 20% and 25%, respectively.

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