A Semi-Empirically Thermal Optimization for Heat Sink/TEC Assemblies With Various External Thermal Resistances

2007 ◽  
Author(s):  
M. C. Wu ◽  
T. Y. Wu ◽  
J. T. Horng ◽  
S. F. Chang ◽  
P. L. Chen ◽  
...  
Keyword(s):  
Thermal Resistance ◽  
Thermal Performance ◽  
Network Models ◽  
Empirical Method ◽  
Heat Sinks ◽  
Performance Improvements ◽  
Design Variables ◽  
Fitting Method ◽  
Parametric Studies ◽  
Semi Empirical

An effective semi-empirical method that combines thermal network models and empirical correlations for exploring the thermal performance of heat sinks and HS/TEC assemblies under different external thermal resistances is successfully established. A series of parametric studies, including the effects of external thermal resistance, input current of TEC and pumping heat capacity, on thermal performance improvements of HS/TEC assemblies have been performed. The Response Surface Methodology (RSM) is applied to establish explicit models of the thermal performance of HS/TEC assemblies under various external thermal resistances in terms of the design variables through statistical fitting method. Furthermore, the numerical optimization results for HS/TEC assemblies under different constraints are obtained. With constrained optimal designs of HS/TEC assemblies, the HS/TEC assemblies can provide excellent thermal performance improvements on (1) the reduction of thermal resistance, (2) the enhancement of module heat loads and (3) the improvement of external thermal resistance.

Optimal Design for Thermal Performance of a Heat Sink Integrated With Thermoelectric Cooler

2005 ◽  
Author(s):  
M. C. Wu ◽  
C. H. Peng ◽  
C. Y. Lee ◽  
C. J. Fang ◽  
Y. H. Hung
Keyword(s):  
Sensitivity Analysis ◽  
Optimal Design ◽  
Thermal Performance ◽  
Heat Sink ◽  
Optimization Technique ◽  
Empirical Method ◽  
Heat Sinks ◽  
Air Cooling ◽  
Thermoelectric Coolers ◽  
Semi Empirical

The demand for high execution speed and memory capacity for modern computers results in an increasing circuit density per unit chip and high power dissipation per unit volume. Consequently, traditional air cooling technology such as air-cooled heat sink is reaching the limits for electronic applications. Thermoelectric coolers are regarded as potential solutions for enhancing the performance of air-cooled heat sinks. In the present study, a semi-empirical method for exploring the thermal performance of a heat sink integrated with or without TEC has been successfully established. A concept of design of experiments (DOE) is applied, and a statistical method for sensitivity analysis of the influencing parameters is performed to determine the key factors that are critical to the design. By the statistical sensitivity analysis of ANOVA F-test for the temperature reduction (ΔTC−B) and COP of the TEC, the factor contributions of QP, Rext and I are 31.66%, 33.73%, 34.61% as well as 14.9%, 0%, 85.1%, respectively. By employing the gradient-based numerical optimization technique, a series of constrained optimal designs have been performed. Under the given constraints of COP≧2, the optimal value of ΔTC−B (3.3°C) is obtained with the corresponding Qp (31.99W) and Qte (16W). Comparisons between the results by the present optimal design and those obtained by the semi-empirical results have been made with a satisfactory agreement. The present optimal design shows that a heat sink integrated with TEC can extend the upper limits of thermal management for traditional air-cooled heat sinks.

Experimental Investigation of Heat Transfer in Impingement Air Cooled Plate Fin Heat Sinks

2005 ◽  
Vol 128 (4) ◽  
pp. 412-418 ◽  
Author(s):  
Zhipeng Duan ◽  
Y. S. Muzychka
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Transfer Model ◽  
Heat Sinks ◽  
Transfer Model ◽  
Transfer Coefficients ◽  
Developing Flow ◽  
Rectangular Channels

Impingement cooling of plate fin heat sinks is examined. Experimental measurements of thermal performance were performed with four heat sinks of various impingement inlet widths, fin spacings, fin heights, and airflow velocities. The percent uncertainty in the measured thermal resistance was a maximum of 2.6% in the validation tests. Using a simple thermal resistance model based on developing laminar flow in rectangular channels, the actual mean heat transfer coefficients are obtained in order to develop a simple heat transfer model for the impingement plate fin heat sink system. The experimental results are combined into a dimensionless correlation for channel average Nusselt number Nu∼f(L*,Pr). We use a dimensionless thermal developing flow length, L*=(L∕2)∕(DhRePr), as the independent parameter. Results show that Nu∼1∕L*, similar to developing flow in parallel channels. The heat transfer model covers the practical operating range of most heat sinks, 0.01<L*<0.18. The accuracy of the heat transfer model was found to be within 11% of the experimental data taken on four heat sinks and other experimental data from the published literature at channel Reynolds numbers less than 1200. The proposed heat transfer model may be used to predict the thermal performance of impingement air cooled plate fin heat sinks for design purposes.

Understanding the Impact of Flow Bypass on the Thermal Performance of Air Cooled Heat Sinks

2014 ◽  
Author(s):  
Krishna Kota ◽  
Mohamed M. Awad
Keyword(s):  
Energy Conservation ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Sink ◽  
Heat Sinks ◽  
Laminar Regime ◽  
Flow Energy ◽  
Factor Α ◽  
The Impact ◽  
Fundamental Mass

In this effort, theoretical modeling was employed to understand the impact of flow bypass on the thermal performance of air cooled heat sinks. Fundamental mass and flow energy conservation equations across a longitudinal fin heat sink configuration and the bypass region were applied and a generic parameter, referred as the Flow Bypass Factor (α), was identified from the theoretical solution that mathematically captures the effect of flow bypass as a quantifiable parameter on the junction-to-ambient thermal resistance of the heat sink. From the results obtained, it was found that, at least in the laminar regime, the impact of flow bypass on performance can be neglected for cases when the bypass gap is typically less than 5% of the fin height, and is almost linear at high relative bypass gaps (i.e., usually for bypass gaps that are more than 10–15% of the fin height). It was also found that the heat sink thermal resistance is more sensitive to small bypass gaps and the effect of flow bypass decreases with increasing bypass gap.

S-Shaped Pin-Fins for Enhancement of Overall Performance of the Pin-Fin Heat Sink

2010 ◽  
Author(s):  
T. J. John ◽  
B. Mathew ◽  
H. Hegab
Keyword(s):  
Reynolds Number ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Sink ◽  
Heat Sinks ◽  
Uniform Heat Flux ◽  
Pumping Power ◽  
Pin Fin ◽  
Pin Fins ◽  
Overall Performance

In this paper the authors are studying the effect of introducing S-shaped pin-fin structures in a micro pin-fin heat sink to enhance the overall thermal performance of the heat sinks. For the purpose of evaluating the overall thermal performance of the heat sink a figure of merit (FOM) term comprising both thermal resistance and pumping power is introduced in this paper. An optimization study of the overall performance based on the pitch distance of the pin-fin structures both in the axial and the transverse direction, and based on the curvature at the ends of S-shape fins is also carried out in this paper. The value of the Reynolds number of liquid flow at the entrance of the heat sink is kept constant for the optimization purpose and the study is carried out over a range of Reynolds number from 50 to 500. All the optimization processes are carried out using computational fluid dynamics software CoventorWARE™. The models generated for the study consists of two sections, the substrate (silicon) and the fluid (water at 278K). The pin fins are 150 micrometers tall and the total structure is 500 micrometer thick and a uniform heat flux of 500KW is applied to the base of the model. The non dimensional thermal resistance and nondimensional pumping power calculated from the results is used in determining the FOM term. The study proved the superiority of the S-shaped pin-fin heat sinks over the conventional pin-fin heat sinks in terms of both FOM and flow distribution. S-shaped pin-fins with pointed tips provided the best performance compared to pin-fins with straight and circular tips.

scholarly journals Numerical Study of Double-Layered Microchannel Heat Sinks with Different Cross-Sectional Shapes

Entropy ◽  
2018 ◽  
Vol 21 (1) ◽  
pp. 16 ◽  
Author(s):  
Daxiang Deng ◽  
Guang Pi ◽  
Weixun Zhang ◽  
Peng Wang ◽  
Ting Fu
Keyword(s):  
Pressure Drop ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Numerical Study ◽  
Heat Sinks ◽  
High Heat Flux ◽  
Pumping Power ◽  
Cross Sectional ◽  
Prime Concern ◽  
Microchannel Heat Sinks

This work numerically studies the thermal and hydraulic performance of double-layered microchannel heat sinks (DL-MCHS) for their application in the cooling of high heat flux microelectronic devices. The superiority of double-layered microchannel heat sinks was assessed by a comparison with a single-layered microchannel heat sink (SL-MCHS) with the same triangular microchannels. Five DL-MCHSs with different cross-sectional shapes—triangular, rectangular, trapezoidal, circular and reentrant Ω-shaped—were explored and compared. The results showed that DL-MCHS decreased wall temperatures and thermal resistance considerably, induced much more uniform wall temperature distribution, and reduced the pressure drop and pumping power in comparison with SL-MCHS. The DL-MCHS with trapezoidal microchannels performed the worst with regard to thermal resistance, pressure drop, and pumping power. The DL-MCHS with rectangular microchannels produced the best overall thermal performance and seemed to be the optimum when thermal performance was the prime concern. Nevertheless, the DL-MCHS with reentrant Ω-shaped microchannels should be selected when pumping power consumption was the most important consideration.

Comparative Study of Thermal Performance of Longitudinal and Transversal-Wavy Microchannel Heat Sinks for Electronic Cooling

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Gongnan Xie ◽  
Jian Liu ◽  
Yanquan Liu ◽  
Bengt Sunden ◽  
Weihong Zhang
Keyword(s):  
Reynolds Number ◽  
Pressure Drop ◽  
Thermal Resistance ◽  
Cross Section ◽  
Thermal Performance ◽  
Heat Load ◽  
Rectangular Cross Section ◽  
Flow Direction ◽  
Heat Sinks ◽  
Liquid Cooling

Liquid cooling incorporating microchannels are used to cool electronic chips in order to remove more heat load. However, such microchannels are often designed to be straight with rectangular cross section. In this paper, on the basis of straight microchannels having rectangular cross section (SRC), longitudinal-wavy microchannel (LWC), and transversal microchannel (TWC) were designed, respectively, and then the corresponding laminar flow and heat transfer were investigated numerically. Among them, the channel wall of LWC undulates along the flow direction according to a sinusoidal function while the TWC undulates along the transversal direction. The numerical results show that for removing an identical heat load, the overall thermal resistance of the LWC is decreased with increasing inlet Reynolds number while the pressure drop is increased greatly, so that the overall thermal performance of LWC is inferior to that of SRC under the considered geometries. On the contrary, TWC has a great potential to reduce the pressure drop compared to SRC, especially for higher wave amplitudes at the same Reynolds number. Thus the overall thermal performance of TWC is superior to that of SRC. It is suggested that the TWC can be used to cool chips effectively with much smaller pressure drop penalty. In addition to the overall thermal resistance, other criteria of evaluation of the overall thermal performance, e.g., (Nu/Nu0)/(f/f0) and (Nu/Nu0)/(f/f0)1/3, are applied and some controversial results are obtained.

scholarly journals Optimization of the thermal performance of multi-layer silicon microchannel heat sinks

2016 ◽  
Vol 20 (6) ◽  
pp. 2001-2013 ◽  
Author(s):  
Shanglong Xu ◽  
Yihao Wu ◽  
Qiyu Cai ◽  
Lili Yang ◽  
Yue Li
Keyword(s):  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Sink ◽  
Optimization Design ◽  
Heat Sinks ◽  
Structural Parameter ◽  
Microchannel Heat Sink ◽  
Total Thermal Resistance ◽  
Sqp Method ◽  
Resistance Network Model

The objective is to optimize the configuration sizes and thermal performance of a multilayer silicon microchannel heat sink by the thermal resistance network model. The effect of structural parameter on the thermal resistance is analyzed by numercal simulation. Taking the thermal resistance as an objective function, a nonlinear and multi-constrained optimization model are proposed for the silicon microchannel heat sink in electronic chips cooling. The sequential quadratic programming (SQP) method is used to do the optimization design of the configuration sizes of the microchannel. For the heat sink with the size of 20mm?20mm and the power of 400 W, the optimized microchannel number, layer, height and width are 40 and 2, 2.2mm and 0.2mm, respectively, and its corresponding total thermal resistance for whole microchannel heat sink is 0.0424 K/W.

Thermal Performance Analysis of Fan-Heat Sinks for CPU Cooling

2003 ◽  
Author(s):  
Seo Young Kim ◽  
Ralph L. Webb
Keyword(s):  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Sink ◽  
Heat Sinks ◽  
Operating Point ◽  
Pin Fin ◽  
Flow Impedance ◽  
Impedance Curve ◽  
Convective Thermal ◽  
Offset Strip Fin

The thermal performance of plate fin, round pin-fin and offset strip-fin heat sinks with a duct-flow type fan arrangement was analytically evaluated. Heat sinks of 65mm × 60mm plan area × 50 mm height with a 4300-RPM DC fan (60mm × 15mm) were chosen for the performance comparison. A constant temperature, 6 mm thick heat sink base plate is assumed so that thermal spreading resistance is not involved. The operating point on the fan curve is based on the flow pressure drop impedance curve through a heat sink using the friction factor correlation for the chosen heat sink. The loss coefficients at both the entrance and the exit of heat sink are included in the flow impedance curve. The operating point is defined by the balance point of the flow impedance curve and the fan performance curve. After determining the operating air velocity, the convective thermal resistance of heat sinks is evaluated from the Nusselt number correlation for the chosen heat sink. Results obtained show that optimized round pin-fin heat sinks provide 32.8%-to-46.4% higher convective thermal resistance compared to an optimized plate-fin heat sink. The optimized offset strip-fin heat sink shows a slightly lower convective thermal resistance than the plate-fin heat sink. As the offset strip length decreases, however, thermal performance seriously deteriorates.

Trade-off Design of Extruded Heat Sinks Using Mathematical Optimization

2004 ◽  
Vol 126 (3) ◽  
pp. 333-341 ◽  
Author(s):  
D. J. de Kock ◽  
J. A. Visser
Keyword(s):  
Thermal Resistance ◽  
Heat Sink ◽  
Mathematical Optimization ◽  
Optimization Techniques ◽  
Heat Sinks ◽  
Trade Off ◽  
Pareto Optimal Set ◽  
Semi Empirical ◽  
Optimal Set ◽  
Heat Sink Design

Heat sink designers have to balance a number of conflicting parameters to maximize the performance of heat sinks. This multi-parameter problem lends itself naturally to mathematical optimization techniques. The paper illustrates how mathematical optimization techniques combined with a semi-empirical thermal simulation program can be used to construct a trade-off curve (Pareto-optimal set) between the heat sink mass and thermal resistance for a given heat sink configuration. This trade-off curve can be used by the engineer to decide on the optimal heat sink design that is the best compromise between heat sink mass and thermal resistance for the specific application under consideration.

Sign in / Sign up

Export Citation Format

Share Document