Design and Analysis of the Self-Powered 2-Lobe and 3-Lobe Continuous Mud-Pulse Turbo Siren

2018 ◽  
Author(s):  
Xiaobo Peng ◽  
Diwei Zhang

The Measurement While Drilling (MWD) tool is used by oil and gas industry to provide the directional survey information while drilling. With rig rates exceeding $1 million per day and wells that are drilled at depths of over 30,000 ft (9144 m), operators needs to have an MWD tool that can self-power itself to provide high data rates and strong signal strength. Among different types of MWD tool, the Continuous Mud-Pulse Telemetry (C-MPT) can generate high data rates and signal strength. The C-MPT has a rotating valve that propagates signal upstream through the drilling fluid in the drill string. However, the ability to power a C-MPT for the MWD tool using the existing hydraulic forces of the drilling fluid has not been extensively researched. The focus of this study was to propose the 2-lobe and 3-lobe turbo siren designs that can provide power to an alternator while maintain high data rates and signal strength. All turbo siren designs are based on a vein, rotor, and stator. The turbo siren systems were manufactured with 3D printing. An experimental wind tunnel was designed and built to simulate the downhole drilling environment. The testing results of the turbo siren systems are presented and discussed, including no-load rotation speed (RPM), stall torque, power and data rate. The results provide the guidance for the optimization of the self-powered MWD turbo siren design.

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1950
Author(s):  
Monika Gajec ◽  
Ewa Kukulska-Zając ◽  
Anna Król

Significant amounts of produced water, spent drilling fluid, and drill cuttings, which differ in composition and characteristics in each drilling operation, are generated in the oil and gas industry. Moreover, the oil and gas industry faces many technological development challenges to guarantee a safe and clean environment and to meet strict environmental standards in the field of processing and disposal of drilling waste. Due to increasing application of nanomaterials in the oil and gas industry, drilling wastes may also contain nanometer-scale materials. It is therefore necessary to characterize drilling waste in terms of nanomaterial content and to optimize effective methods for their determination, including a key separation step. The purpose of this study is to select the appropriate method of separation and pre-concentration of silver nanoparticles (AgNPs) from drilling wastewater samples and to determine their size distribution along with the state of aggregation using single-particle inductively coupled plasma mass spectrometry (spICP-MS). Two AgNP separation methods were compared: centrifugation and cloud point extraction. The first known use of spICP-MS for drilling waste matrices following mentioned separation methods is presented.


2019 ◽  
Vol 109 (11-12) ◽  
pp. 828-832
Author(s):  
M. Weigold ◽  
A. Fertig ◽  
C. Bauerdick

Durch zunehmende Vernetzung und Digitalisierung von Werkzeugmaschinen und Automatisierungskomponenten ergibt sich die Möglichkeit, Signale mit hohen Datenraten und großer Vielfalt aufzuzeichnen. Der vorliegende Beitrag beschreibt erste Untersuchungen zur Realisierbarkeit einer prozessparallelen Detektion von Bauteilfehlern auf Basis interner Werkzeugmaschinendaten. Dabei werden Potenziale und Grenzen für diesen neuartigen Ansatz zur hauptzeitparallelen Qualitätssicherung aufgezeigt.   The increasing networking and digitization of machine tools and automation components provides the opportunity to record signals with high data rates and great diversity. This paper describes first investigations on the feasibility of a process-parallel detection of component defects on the basis of internal machine tool data. Potentials and limits for this novel approach to quality assurance parallel to machining time are presented.


2021 ◽  
Author(s):  
Emmanuel Ayodele ◽  
David Ekuma ◽  
Ikechukwu Okafor ◽  
Innocent Nweze

Abstract Drilling fluid are complex fluids consisting of several additives. These additives are added to enhance and control the rheological properties (such as viscosity, gel strength and yield point) of the mud. These properties are controlled for effective drilling of a well. This research work is focused on determining the rheological behavior of drilling mud using industry-based polymer and Irvingia Gabonensis (ogbono) as viscosifiers. Water based muds were formulated from the aforementioned locally sourced viscosifier and that of the conventional used viscosifier (Carboxylmetyl cellulose, CMC). Laboratory tests were carried out on the different muds formulated and their rheological properties (such as yield stress, shear stress, plastic viscosity and shear rate) are evaluated. The concentration of the viscosifiers were varied. The expected outcome of the research work aims at lowering the total drilling cost by reducing the importation of foreign polymer which promotes the development of local content in the oil and gas industry. The research compares the rheology of mud samples and the effect of varying the concentration (2g, 4g, 6g, 8g, and 10g) of both CMC and Ogbono and determining the changes in their rheological properties. The total volume of each mud sample is equivalent to 350ml which represent one barrel (42gal) in the lab. From the result, at concentration of 2g, the ogbono mud has a better rheology than the CMC mud, but at a concentration above 2g, CMC mud shows a better rheology than ogbono mud, that is, as the concentration of CMC is increased, the rheological properties of the mud increased while as the concentration of ogbono is increased the rheological properties decreased. The viscosity of the drilling fluid produced from the ogbono were lower than that of CMC, it could be used together with another local product such as cassava starch, offor or to further improve the rheology and then be a substitute to the conventional viscosifiers.


Author(s):  
E.A. Flik ◽  
◽  
Y.E. Kolodyazhnaya

The article assesses the environmental safety of drilling fluids that are currently widely used in the oil and gas industry. It shows active development of water-based drilling fluid systems using xanthan biopolymer.


2019 ◽  
Vol 20 (1) ◽  
pp. 248
Author(s):  
Nor Adzwa Binti Rosli ◽  
Wan Asma Ibrahim ◽  
Zulkafli Hassan ◽  
Azizul Helmi Bin Sofian

In this study, some approaches have been proposed to establish an alternative and option of brand-new compounds by using green sources that can minimize the environmental threat in the engineering application industry. Tannin, a chemical component extracted from plant origin, has the potential to bind with proteins and other polymers. The description of tannin can be amplified to cover a complete mass of constituents which give typical phenolic reactions, and hence, it has the properties to interact with the aqueous solution. The potential of tannin to associate allows its usability in the oil and gas industry. The aim of this review in this particular context will be emphasized the use of tannin in the implementation of drilling fluid, mercury removal, wastewater treatment, and corrosion inhibitor.


2007 ◽  
Author(s):  
J. Heffner ◽  
M. Mathis ◽  
B. Chandler
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