Modeling and Performance Analysis of a Dual-Shaft Counter-Rotating Gas Turbine

2018 ◽  
Author(s):  
Qiao Zhou ◽  
Zhao Yin ◽  
Chun-qing Tan ◽  
Qing Gao ◽  
Yong-sheng Tian

This paper proposes a modeling method for the 1+1/2 vaneless counter rotating turbine (VCRT) and carries out performance analysis of a micro gas turbine (MGT) with VCRT at off design conditions. The first task of this paper is to obtain performance characteristics maps and develop a characteristics modeling method of VCRT. The VCRT characteristics maps are obtained through 3-D CFD calculation. High pressure turbine (HPT) corrected rotational speed, shaft rotating speed ratio defined as the high pressure (HP) shaft rotational speed divided by low pressure (LP) shaft rotational speed, and the VCRT total expansion pressure ratio are selected to model a 3-D low pressure turbine (LPT) characteristics maps. However, the HPT characteristics map modeling method remains the same as the conventional one. An overall performance simulation model is established in Matlab/Simulink and validated by software GasTurb. The VCRT engine consumes fuel at a higher rate when delivering same power compared with the conventional gas turbine due to LPT performance degradation. When the relative LP shaft speed ranges from 100% to 96%, the performance of the VCRT engine and conventional engine is almost equivalent. As the LP shaft speed continues to drop off, however, the VCRT engine performance degrades considerably. The results indicate that it is crucial to design VCRT with a wide range of efficiency, especially the LPT. The VCRT engine control law also must be effectively optimized to ensure the engine performs well at part load working conditions.

2018 ◽  
Vol 8 (8) ◽  
pp. 1347 ◽  
Author(s):  
Wei Zhu ◽  
Xiao-Dong Ren ◽  
Xue-Song Li ◽  
Chun-Wei Gu

The performance of a low/high-pressure-stage centrifugal compressor in a land-use MW-level gas turbine with a pressure ratio of approximately 11 is analyzed and optimized with a 1D aerodynamic design and modeling optimization system. 1D optimization results indicate that the diameter ratio of the low-pressure-stage centrifugal compressor with a vane-less diffuser, and the divergent angle of the high-pressure-stage centrifugal compressor with a vaned diffuser, are extremely large and result in low efficiency. Through modeling design and optimization system analysis, a tandem vaned diffuser is used in the low-pressure stage, and a tandem vaned diffuser with splitter vanes is adopted in the high-pressure stage. Computational fluid dynamics (CFD) results show that the pressure ratio and efficiency of the optimized low/high-pressure-stage centrifugal compressor are significantly improved. Coupling calculations of the low/high-pressure stage of the original and optimized designs are conducted based on the results of MW-level gas turbine cycles. CFD results show that the pressure ratio and efficiency of the optimized two-stage centrifugal compressor increase by approximately 8% and 4%, respectively, under three typical load conditions of 100%, 90%, and 60%.


1950 ◽  
Vol 162 (1) ◽  
pp. 149-166 ◽  
Author(s):  
L. J. Kastner ◽  
J. R. Spooner

The air ejector, in its various forms, is a device which has many applications in engineering practice, and several attempts have been made to analyse its mode of action, some of these having been supported by experimental work. Most of the experimental results available are related to ejectors in which relatively high-pressure steam is utilized as the driving fluid, but even in these cases the information provided is restricted to a narrow field. The investigation described relates to an air ejector employing as the driving fluid air at a relatively low pressure, not exceeding 40 lb. per sq. in. (abs.), and covering a wide range of operating conditions by means of interchangeable nozzles. Two distinct experimental arrangements were built—one for the set of conditions in which the ejector draws in a relatively small quantity of suction fluid and pumps it through a relatively high pressure-ratio, and the other covering conditions in which the quantity of suction fluid is much larger, but the pressure ratio is quite small. For a given initial pressure and quantity of driving fluid, the rate of mass flow of suction fluid depends chiefly on the diameter of the combining tube, in which the driving and suction fluids mix; in the experiments, the ratio of com-bining-tube area to driving-nozzle area was varied in twelve steps, covering a range of area ratios from 1·44 to 1,110·0, and compression ratios ranging from about 3 to about 1·001. Efforts were made to find the best proportions of those parts of the ejector which exert a major influence on performance, and certain conclusions are drawn from the results of the experiments. Theoretical aspects of the problem are briefly discussed.


Author(s):  
Uyioghosa Igie ◽  
Orlando Minervino

Inlet filtration systems are designed to protect industrial gas turbines from air borne particles and foreign objects, thereby improving the quality of air for combustion and reducing component fouling. Filtration systems are of varying grades and capture efficiencies, with the higher efficiency systems filters providing better protection but higher pressure losses. For the first time, two gas turbine engine models of different configurations and capacities have been investigated for two modes of operation (constant turbine entry temperature (TET) and load/power) for a two- and three-stage filter system. The main purpose of this is to present an account on factors that could decide the selection of filtration systems by gas turbine operators, solely based on performance. The result demonstrates that the two-spool engine is only slightly more sensitive to intake pressure loss relative to the single-spool. This is attributed to higher pressure ratio of the two-spool as well as the deceleration of the high pressure compressor (HPC)/high pressure turbine (HPT) shaft rotational speed in a constant TET operation. The compressor of the single-spool engine and the low pressure compressor (LPC) of the two-spool shows similar behavior: slight increase in pressure ratio and reduced surge margin at their constant rotational speed operation. Loss in shaft power is observed for both engines, about 2.5% at 1000 Pa loss. For constant power operation there is an increase in fuel flow and TET, and as a result the creep life was estimated. The result obtained indicates earlier operating hours to failure for the three-stage system over the two-stage by only a few thousand hours. However, this excludes any degradation due to fouling that is expected to be more significant in the two-stage system.


1978 ◽  
Vol 100 (4) ◽  
pp. 640-646 ◽  
Author(s):  
P. Donovan ◽  
T. Cackette

A set of factors which reduces the variability due to ambient conditions of the hydrocarbon, carbon monoxide, and oxides of nitrogen emission indices has been developed. These factors can be used to correct an emission index to reference day ambient conditions. The correction factors, which vary with engine rated pressure ratio for NOx and idle pressure ratio for HC and CO, can be applied to a wide range of current technology gas turbine engines. The factors are a function of only the combustor inlet temperature and ambient humidity.


Author(s):  
Dries Verstraete ◽  
Kjersti Lunnan

Small unmanned aircraft are currently limited to flight ceilings below 20,000 ft due to the lack of an appropriate propulsion system. One of the most critical technological hurdles for an increased flight ceiling of small platforms is the impact of reduced Reynolds number conditions at altitude on the performance of small radial turbomachinery. The current article investigates the influence of Reynolds number on the efficiency and pressure ratio of two small centrifugal compressor impellers using a one-dimensional meanline performance analysis code. The results show that the efficiency and pressure ratio of the 60 mm baseline compressor at the design rotational speed drops with 6–9% from sea-level to 70,000 ft. The impact on the smaller 20 mm compressor is slightly more pronounced and amounts to 6–10%. Off-design changes at low rotational speeds are significantly higher and can amount to up to 15%. Whereas existing correlations show a good match for the efficiency drop at the design rotational speed, they fail to predict efficiency changes with rotational speed. A modified version is therefore proposed.


Author(s):  
K. R. Pullen ◽  
N. C. Baines ◽  
S. H. Hill

A single stage, high speed, high pressure ratio radial inflow turbine was designed for a single shaft gas turbine engine in the 200 kW power range. A model turbine has been tested in a cold rig facility with correct simulation of the important non-dimensional parameters. Performance measurements over a wide range of operation were made, together with extensive volute and exhaust traverses, so that gas velocities and incidence and deviation angles could be deduced. The turbine efficiency was lower than expected at all but the lowest speed. The rotor incidence and exit swirl angles, as obtained from the rig test data, were very similar to the design assumptions. However, evidence was found of a region of separation in the nozzle vane passages, presumably caused by a very high curvature in the endwall just upstream of the vane leading edges. The effects of such a separation are shown to be consistent with the observed performance.


Author(s):  
Wenjing Zhao ◽  
Dapeng Hu ◽  
Peiqi Liu ◽  
Yuqiang Dai ◽  
Jiupeng Zou ◽  
...  

A pressure-exchange ejector transferring energy by compression and expansion waves has the potential for higher efficiency. The width and position of each port are essential in pressure-exchange ejector design. A dimensionless time τ expressing both port widths and the positions of port ends was introduced. A prototype was designed and the experimental system was set up. Many sets of experiment with different geometrical arrangements were conducted. The results suggest that the efficiency greatly changes with the geometrical arrangements. The efficiency is about 60% at proper port widths and positions, while at improper geometrical arrangements, the efficiency is much lower and the maximum deviation may reach about 20%. The proper dimensionless port widths and positions at different operating conditions are obtained. For a fixed overall pressure ratio, the widths of the high pressure flow inlet and middle pressure flow outlet increase as the outlet pressure increases and the low pressure flow inlet width is reduced with a larger outlet pressure. The middle pressure flow outlet (MO) opening end remains constant at different outlet pressures. The positions of the high pressure flow inlet (HI) closed end and the low pressure flow inlet (LI) open end increase with the elevation of outlet pressure, however, the distance between the HI closing end and the LI opening end is constant. The port widths and positions have a significant influence on the performance of the pressure-exchange ejector. The dimensionless data obtained are very valuable for pressure-exchange ejector design and performance optimization.


Author(s):  
C. Rodgers

A small semi-closed gas turbine was designed, fabricated, and tested to demonstrate the cycle the cycle feasibility with exhaust gas recirculation. The demonstrator unit comprised a low pressure spool compressor and turbine supercharging a high pressure spool compressor and turbine, whose exhaust passed through a recuperator, and was subsequently split, one half being recirculated to the high pressure spool compressor inlet via an intercooler, and the remaining half expanded across the low pressure spool turbine. The design and fabrication phases proceeded on schedule but commencement of engine development testing encountered mechanical difficulties. These were eventually resolved and shakedown testing of the demonstrator accomplished prior to final contractual delivery. The demonstration program was funded under a NASA LeRc contract NAS3-27396.


Author(s):  
H. C. Eatock ◽  
M. D. Stoten

United Aircraft Corporation studied the potential costs of various possible gas turbine engines which might be used to reduce automobile exhaust emissions. As part of that study, United Aircraft of Canada undertook the preliminary design and performance analysis of high-pressure-ratio nonregenerated (simple cycle) gas turbine engines. For the first time, high levels of single-stage component efficiency are available extending from a pressure ratio less than 4 up to 10 or 12 to 1. As a result, the study showed that the simple-cycle engine may provide satisfactory running costs with significantly lower manufacturing costs and NOx emissions than a regenerated engine. In this paper some features of the preliminary design of both single-shaft and a free power turbine version of this engine are examined. The major component technology assumptions, in particular the high pressure ratio centrifugal compressor, employed for performance extrapolation are explained and compared with current technology. The potential low NOx emissions of the simple-cycle gas turbine compared to regenerative or recuperative gas turbines is discussed. Finally, some of the problems which might be encountered in using this totally different power plant for the conventional automobile are identified.


Author(s):  
Colin Rodgers ◽  
Dan Brown

Three 140mm tip diameter centrifugal compressors were designed and tested to determine the one exhibiting the best performance most suitable for eventual application to a small 60KW radial flow type gas turbine. The design features, and stage test results of these three moderately high pressure ratio impellers are presented, together with a comparison of their respective test and CFD computed performance maps.


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