scholarly journals Experimental Heat Transfer Distributions Over an Aft Loaded Vane With a Large Leading Edge at Very High Turbulence Levels

Author(s):  
Justin W. Varty ◽  
Forrest E. Ames

Vane heat transfer distributions have been acquired on an aft loaded vane with a large leading edge over a range of turbulence conditions and across a range of Reynolds numbers. The large leading edge was designed to reduce heat transfer levels around the vane stagnation region and provide an opportunity to internally cool the region using a double wall cooling method. Heat transfer measurements were acquired in a linear cascade using a constant heat flux technique. The cascade was designed in a four vane, three full passage configuration with inlet bleeds flows and exit tailboards shaped along streamlines. Heat transfer measurements were acquired at exit chord Reynolds numbers of 500,000, 1,000,000, and 2,000,000 over seven turbulence conditions. The turbulence conditions included a low turbulence condition (Tu ≈ 0.7%), a small grid (M = 3.175 cm) at far and near locations (Tu ≈ 3.5% & 7.9%), a larger grid (Tu ≈ 8.0%), an aero-combustor closely coupled to the cascade and with a decay spool in between (Tu ≈ 13.5% and 9.3%) as well as with a new very high turbulence generator (Tu ≈ 17.4%). Heat transfer levels in the stagnation region are correlated in terms of approach flow Reynolds number and turbulence conditions and compared with recent large cylindrical leading edge test surface data using the TRL parameter. The surface heat transfer measurements are presented at different Reynolds numbers in terms of Stanton number based on exit conditions. These comparisons provide useful information on the level of turbulence augmentation in laminar regions of the flow as well as the onset location and length of transition. Midspan surface static pressure distributions were acquired at all the conditions and were used as a basis to determine experimental isentropic Mach number distributions. These data are reported in part but were also used to help generate the free-stream boundary condition for a boundary layer calculation. Predictive comparisons generated from boundary layer calculations (STAN7) using an algebraic turbulence model (ATM) and a well-known transition model (Mayle) are provided. At low turbulence levels the close comparisons provide confidence in the experimental technique. At higher turbulence levels the comparisons may provide a better indication of the physics of response of vane heat transfer to the external turbulence. These data are expected to help clarify the physics of vane heat transfer at very high turbulence levels.

Author(s):  
J. E. Kingery ◽  
F. E. Ames

A database for stagnation region heat transfer has been extended to include heat transfer measurements acquired downstream from a new high intensity turbulence generator. This work was motivated by gas turbine industry heat transfer designers who deal with heat transfer environments with increasing Reynolds numbers and very high turbulence levels. The new mock aero-combustor turbulence generator produces turbulence levels which average 17.4%, which is 37% higher than the older turbulence generator. The increased level of turbulence is caused by the reduced contraction ratio from the liner to the exit. Heat transfer measurements were acquired on two large cylindrical leading edge test surfaces having a four to one range in leading edge diameter (40.64 cm and 10.16 cm). Gandvarapu and Ames [1] previously acquired heat transfer measurements for six turbulence conditions including three grid conditions, two lower turbulence aero-combustor conditions, and a low turbulence condition. The data are documented and tabulated for an eight to one range in Reynolds numbers for each test surface with Reynolds numbers ranging from 62,500 to 500,000 for the large leading edge and 15,625 to 125,000 for the smaller leading edge. The data show augmentation levels of up to 136% in the stagnation region for the large leading edge. This heat transfer rate is an increase over the previous aero-combustor turbulence generator which had augmentation levels up to 110%. Note, the rate of increase in heat transfer augmentation decreases for the large cylindrical leading edge inferring only a limited level of turbulence intensification in the stagnation region. The smaller cylindrical leading edge shows more consistency with earlier stagnation region heat transfer results correlated on the TRL (Turbulence, Reynolds number, Length scale) parameter. The downstream regions of both test surfaces continue to accelerate the flow but at a much lower rate than the leading edge. Bypass transition occurs in these regions providing a useful set of data to ground the prediction of transition onset and length over a wide range of Reynolds numbers and turbulence intensity and scales.


1987 ◽  
Vol 109 (1) ◽  
pp. 10-15 ◽  
Author(s):  
G. J. VanFossen ◽  
R. J. Simoneau

A study has been conducted at the NASA Lewis Research Center to investigate the mechanism that causes free-stream turbulence to increase heat transfer in the stagnation region of turbine vanes and blades. The work was conducted in a wind tunnel at atmospheric conditions to facilitate measurements of turbulence and heat transfer. The model size was scaled up to simulate Reynolds numbers (based on leading edge diameter) that are to be expected on a turbine blade leading edge. Reynolds numbers from 13,000 to 177,000 were run in the present tests. Spanwise averaged heat transfer measurements with high and low turbulence have been made with “rough” and smooth surface stagnation regions. Results of these measurements show that, at the Reynolds numbers tested, the boundary layer remained laminar in character even in the presence of free-stream turbulence. If roughness was added the boundary layer became transitional as evidenced by the heat transfer increase with increasing distance from the stagnation line. Hot-wire measurements near the stagnation region downstream of an array of parallel wires has shown that vorticity in the form of mean velocity gradients is amplified as flow approaches the stagnation region. Finally smoke wire flow visualization and liquid crystal surface heat transfer visualization were combined to show that, in the wake of an array of parallel wires, heat transfer was a minimum in the wire wakes where the fluctuating component of velocity (local turbulence) was the highest. Heat transfer was found to be the highest between pairs of vortices where the induced velocity was toward the cylinder surface.


Author(s):  
P. Gandavarapu ◽  
F. E. Ames

Stagnation region heat transfer measurements have been acquired on two large cylindrical leading edge test surfaces having a four to one range in leading edge diameter. Heat transfer measurements have been acquired for six turbulence conditions including three grid conditions, two aero-combustor conditions, and a low turbulence condition. The data have been run over an eight to one range in Reynolds numbers for each test surface with Reynolds numbers ranging from 62,500 to 500,000 for the large leading edge and 15,625 to 125,000 for the smaller leading edge. The data show augmentation levels of up to 110% in the stagnation region for the large leading edge. However, the heat transfer results for the large cylindrical leading edge do not appear to infer a significant level of turbulence intensification in the stagnation region. The smaller cylindrical leading edge shows more consistency with earlier stagnation region heat transfer results correlated on the TRL parameter. These results indicate that the intensification of approaching turbulence is more prevalent with the more rapid straining of the smaller leading edge. The downstream regions of both test surfaces continue to accelerate the flow but at a much lower rate than the leading edge. Bypass transition occurs in these regions providing a useful set of data to ground the prediction of transition onset and length over a wide range of Reynolds numbers and turbulence intensity and scales.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Preethi Gandavarapu ◽  
Forrest E. Ames

Stagnation region heat transfer measurements have been acquired on two large cylindrical leading edge test surfaces having a four to one range in leading edge diameter. Heat transfer measurements have been acquired for six turbulence conditions including three grid conditions, two aero-combustor conditions, and a low turbulence condition. The data have been run over an eight to one range in Reynolds numbers for each test surface with Reynolds numbers ranging from 62,500 to 500,000 for the large leading edge and 15,625 to 125,000 for the smaller leading edge. The data show augmentation levels of up to 110% in the stagnation region for the large leading edge. However, the heat transfer results for the large cylindrical leading edge do not appear to infer a significant level of turbulence intensification in the stagnation region. The smaller cylindrical leading edge shows more consistency with earlier stagnation region heat transfer results correlated on the TRL parameter. These results indicate that the intensification of approaching turbulence is more prevalent with the more rapid straining of the smaller leading edge. The downstream regions of both test surfaces continue to accelerate the flow but at a much lower rate than the leading edge. Bypass transition occurs in these regions providing a useful set of data to ground the prediction of transition onset and length over a wide range of Reynolds numbers and turbulence intensity and scales.


Author(s):  
G. James VanFossen ◽  
Robert J. Simoneau

A study is being conducted at the NASA Lewis Research Center to investigate the mechanism that causes free stream turbulence to increase heat transfer in the stagnation region of turbine vanes and blades. The work is being conducted in a wind tunnel at atmospheric conditions to facilitate measurements of turbulence and heat transfer. The model size is scaled up to simulate Reynolds numbers (based on leading edge diameter) that are to be expected on a turbine blade leading edge. Reynolds numbers from 13 000 to 177 000 were run in the present tests. Spanwise averaged heat transfer measurements with high and low turbulence have been made with “rough” and smooth surface stagnation regions. Results of these measurements show that the boundary layer remains laminar in character even in the presence of free stream turbulence at the Reynolds numbers tested. If roughness is added the boundary layer becomes transitional as evidenced by the heat transfer increase with increasing distance from the stagnation line. Hot wire measurements near the stagnation region downstream of an array of parallel wires has shown that vorticity in the form of mean velocity gradients is amplified as flow approaches the stagnation region. Circumferential traverses of a hot wire probe very near the surface of the cylinder have shown the fluctuating component of velocity changes in character depending on free stream turbulence and Reynolds number. Finally smoke wire flow visualization and liquid crystal surface heat transfer visualization have been combined to show that, in the wake of an array of parallel wires, heat transfer is a minimum in the wire wakes where the fluctuating component of velocity (local turbulence) was the highest. Heat transfer was found to be the highest between pairs of vortices where the induced velocity is toward the cylinder surface.


Author(s):  
Forrest E. Ames

A four vane subsonic cascade was used to investigate the influence of film injection on vane heat transfer distributions in the presence of high turbulence. The influence of high turbulence on vane film cooling effectiveness and boundary layer development was also examined in part II of this paper. A high level, large scale inlet turbulence was generated for this study with a mock combustor (12 %) and was used to contrast results with a low level (1 %) of inlet turbulence. The three geometries chosen to study in this investigation were one row and two staggered rows of downstream cooling on both the suction and pressure surfaces in addition to a showerhead array. Film cooling was found to have only a moderate influence on the heat transfer coefficients downstream from arrays on the suction surface where the boundary layer was turbulent. However, film cooling was found to have a substantial influence on heat transfer downstream from arrays in laminar regions of the vane such as the pressure surface, the stagnation region, and the near suction surface. Generally, heat transfer augmentation was found to scale on velocity ratio. In relative terms, the augmentation in the laminar regions for the low turbulence case was found to be higher than the augmentation for the high turbulence case. The absolute levels of heat transfer were always found to be the highest for the high turbulence case.


Author(s):  
Ting Wang ◽  
Matthew C. Rice

The surface roughness over a serviced turbine airfoil is usually multi-scaled with varying features that are difficult to be universally characterized. However, it was previously discovered in low freestream turbulence conditions that the height of larger roughness produces separation and vortex shedding, which trigger early transition and exert a dominant effect on flow pattern and heat transfer. The geometry of the roughness and smaller roughness scales played secondary roles. This paper extends the previous study to elevated turbulence conditions with free-stream turbulence intensity ranging from 0.2–6.0 percent. A simplified test condition on a flat plate is conducted with two discrete regions having different surface roughness. The leading edge roughness is comprised of a sandpaper strip or a single cylinder. The downstream surface is either smooth or covered with sandpaper of grit sizes ranging from 100 ∼ 40 (Ra = 37 ∼ 119 μm). Hot wire measurements are conducted in the boundary layer to study the flow structure. The results of this study verify that the height of the largest-scale roughness triggers an earlier transition even under elevated turbulence conditions and exerts a more dominant effect on flow and heat transfer than does the geometry of the roughness. Heat transfer enhancements of about 30 ∼ 40 percent over the entire test surface are observed. The vortical motion, generated by the backward facing step at the joint of two roughness regions, is believed to significantly increase momentum transport across the boundary layer and bring the elevated turbulence from the freestream towards the wall. No such long-lasting heat transfer phenomenon is observed in low FSTI cases even though vortex shedding also exists in the low turbulence cases. The heat transfer enhancement decreases, instead of increases, as the downstream roughness height increases.


2002 ◽  
Vol 124 (3) ◽  
pp. 583-587 ◽  
Author(s):  
Aung N. Oo ◽  
Chan Y. Ching

An experimental study has been performed to investigate the effect of freestream vortical structures and vorticity on stagnation region heat transfer. A heat transfer model with a cylindrical leading edge was tested in a wind tunnel at Reynolds numbers ranging from 67,750 to 142,250 based on leading edge diameter of the model. Grids of parallel rods were placed at several locations upstream of the heat transfer model in orientations where the rods were perpendicular and parallel to the stagnation line to generate freestream turbulence with distinct vortical structures. All three components of turbulence intensity, integral length scale and the spanwise and transverse vorticity were measured to characterize the freestream turbulence. The measured heat transfer data and freestream turbulence characteristics were compared with existing empirical models for the stagnation line heat transfer. A new correlation for the stagnation line heat transfer has been developed that includes the spanwise fluctuating vorticity components.


2001 ◽  
Vol 123 (4) ◽  
pp. 665-674 ◽  
Author(s):  
Aung N. Oo ◽  
Chan Y. Ching

The effect of freestream turbulence with different vortical structures on the stagnation region heat transfer was experimentally studied. Reynolds numbers, based on leading edge diameter of the heat transfer model with a cylindrical leading edge, ranged from 67,750 to 142,250. Turbulence generating grids of parallel rods were placed at several positions upstream of the heat transfer model in orientations where the rods were perpendicular and parallel to the stagnation line. The turbulence intensity and ratio of integral length scale to leading edge diameter were in the range 3.93 to 11.78 percent and 0.07 to 0.70, respectively. The grids with rods perpendicular to the stagnation line, where the primary vortical structures are expected to be perpendicular to the stagnation line, result in higher heat transfer than those with rods parallel to the stagnation line. The measured heat transfer data and turbulence characteristics are compared with existing correlation models.


1999 ◽  
Vol 122 (2) ◽  
pp. 301-307 ◽  
Author(s):  
Mark W. Pinson ◽  
Ting Wang

An experimental study was conducted to investigate surface heat transfer and boundary layer development associated with flow over a flat test surface covered with two roughness scales. Two-scale roughness was used because in-service aeroengines commonly display larger roughness concentrated at the leading edge with smaller roughness distributed downstream. The first scale, covering up to the first 5 cm of the test surface, was in the form of a sandpaper strip, an aluminum strip, or a cylinder. The second roughness scale covered the remainder of the test surface (2 m) in the form of sandpaper or a smooth surface. In Part 1, the surface heat transfer results are examined. Even though the roughness scales were hydraulically smooth, they induced significantly earlier transition onset, with the two-dimensional roughness causing earlier transition than three-dimensional roughness. All of the rough/smooth cases unexpectedly triggered earlier transition than rough/rough cases. This indicated that the scale of the step-change at the joint between two roughness scales was predominant over the downstream roughness on inducing early transition. Reducing the overall height of the step change was shown to have a greater effect on transition than the specific geometry of the roughness scale. [S0889-504X(00)00701-7]


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