Design of a Large and Versatile Two-Phase Flow Facility for Transient Studies in Pipes

Author(s):  
Geanette Polanco ◽  
José Da Paixao ◽  
Antonio Vidal ◽  
Orlando Aguillón

Frequent interruptions of pipe flows is a common situation that has to be addressed by the industry working with single and two-phase flows. These interruptions generate abrupt changes in speed and therefore changes in the pressure inside the process pipe that could create major hazardous operating conditions or even produce system failures. In terms of two-phase or multiphase flow phenomenon, there is a real need for experimental data to support the increasing concern about determining reliability of pipe system, as well as, risk assessment concerning environmental hazards due to pipe system failures. Here after, the design and construction of a large and versatile test facility to study transient performance after a rapid closure occurs, is presented. The final goal of this facility is to create the possibility of having a database corresponding to the phenomenon known as water hammer for both single and two-phase flow. Different two-phase flow patterns can be simulated for the test. The facility is located on the premises of the Laboratory of Conversion of Mechanical Energy of the Simon Bolivar University, Caracas, Venezuela (LABCEM-USB). The facility consists of an instrumented closed flow loop that works with water and air at distinct flow proportions. The facility can be described as a group of seven interconnected sub-systems or modules that connect all the required capabilities. The Sub-systems are: liquid system, gas system, mixing system, pneumatic system, instrumentation system, electrical system and the test section. This modular design allows identification of the main components as individual subtask for the designing process. The test section is made in transparent material for visualization and it can be modified into different geometrical arrangements or configurations using different angles of inclination. Both static and dynamic pressure before and after an imminent closing of the valves for specific conditions of flow. The capability of selection of the inclination and the geometrical configuration of the test section (inverted “U” shape or linear pipe section) makes a unique air/water two-phase flow facility. The design represents a compact but versatile capability for evaluating test sections from a horizontal to a vertical position of the pipe. Initial results presented here show the pressure level achieved for different configurations.

Author(s):  
Youjia Zhang ◽  
Weimin Ma ◽  
Shengjie Gong

This study is concerned with liquid film dynamics and stability of annular flow, which plays an important role in understanding film rupture and dryout in boiling heat transfer. The research work starts from designing and making a test facility which enables the visualization and measurement of liquid film dynamics. A confocal optical sensor is applied to track the evolution of film thickness. A horizontal rectangular channel made of glass is used as the test section. Deionized water and air are supplied into that channel in such a way that an initial stratified flow forms, with the liquid film on the bottom wall. The present study is focused on characterization of liquid film profile and dynamics in term of interfacial wave and shear force induced film rupture under adiabatic condition. Based on the experimental data and analysis, it is found that given a constant water flowrate, the average thickness of water film decreases with increasing air flowrate, while the interfacial wave of the two-phase flow is intensified. As the air flowrate reaches a critical value, a localized rupture of the water film occurs.


1964 ◽  
Vol 86 (2) ◽  
pp. 257-261 ◽  
Author(s):  
E. P. Mikol ◽  
J. C. Dudley

Data and observations obtained during the study of two-phase flow phenomena for refrigerants flowing in small bore copper and glass tubes have been examined for their significance to the cavitation. Visual and photographic observations have been made of the inception of vaporization and of the movement of the point of inception as operating conditions are varied. Liquid tension has been deduced as occurring in these tests. Liquid tension and cavitation index data are presented. The experimental method is recommended as a means for studying many aspects of the phenomenon of cavitation.


Author(s):  
Shao-Wen Chen ◽  
Caleb S. Brooks ◽  
Chris Macke ◽  
Takashi Hibiki ◽  
Mamoru Ishii ◽  
...  

In order to investigate the possible effect of seismic vibration on two-phase flow dynamics and thermal-hydraulics of a nuclear reactor, experimental tests of adiabatic air-water two-phase flow under low-frequency vibration were carried out in this study. An eccentric cam vibration module operated at low motor speed (up to 390rpm) was attached to an annulus test section which was scaled down from a prototypic BWR fuel assembly sub-channel. The inner and outer diameters of the annulus are 19.1mm and 38.1mm, respectively. The two-phase flow operating conditions cover the ranges of 0.03≤<jg> ≤1.46m/s and 0.25≤<jf>≤1.00m/s and the vibration displacement ranges from ±0.8mm to ±22.2mm. Steady-state area-averaged instantaneous and time-averaged void fraction was recorded and analyzed in stationary and vibration experiments. A neural network flow regime identification technique and fast Fourier transformation (FFT) analysis were introduced to analyze the flow regimes and void signals under stationary and vibration conditions. Experimental results reveal possible changes in flow regimes under specific flow and vibration conditions. In addition, the instantaneous void fraction signals were affected and shown by FFT analysis. Possible reasons for the changes include the applied high acceleration and/or induced resonance at certain ports under the specific flow and vibration conditions.


Author(s):  
Arganthae¨l Berson ◽  
Jon G. Pharoah

Efficient water management is crucial for the good performances of proton-exchange membrane fuel cells (PEMFCs). The geometric and physical characteristics of the components of a PEMFC as well as operating conditions have an impact on the transport of water through the porous transport layer (PTL) and the two-phase flow regimes in the microchannels. One parameter of importance is the local temperature, which affects properties such as surface tension and is coupled with phase change. Indeed, a temperature difference of about 5K is expected across the PTL, with spatial variations due to the geometry of the flow field plate. We present preliminary results obtained with a first experimental setup for the ex-situ characterization of two-phase flow regimes in the flow channels. Water is pushed through the PTL, which is sandwiched between a porous metal foam and the flow field plate. The air flow rate, temperature and humidity can be controlled. The cell can be heated up by applying an electrical current through the metal foam. A transparent window is located on top of the flow channel. The two-phase flow within the micro-channels is visualized using a high-speed camera and laser-induced fluorescence. Preliminary results obtained under isothermal conditions at room temperature show that different two-phase flow regimes occur in the channels depending on the operating conditions, in good qualitative agreement with data from the literature. Eventually, a new visualization cell is presented that is expected to correct the flaws of the previous design and will allow a better thermal control. It will be possible to adjust the temperature gradient and the mean temperature in order to observe their impact on two-phase flow regimes for different types of PTL and flow rates. The results will provide a better understanding of water transport in PEMFC and benchmark data for the validation of numerical models.


Author(s):  
Ruwan K. Ratnayake ◽  
L. E. Hochreiter ◽  
K. N. Ivanov ◽  
J. M. Cimbala

Performance of best estimate codes used in the nuclear industry can be significantly improved by reducing the empiricism embedded in their constitutive models. Spacer grids have been found to have an important impact on the maximum allowable Critical Heat Flux within the fuel assembly of a nuclear reactor core. Therefore, incorporation of suitable spacer grids models can improve the critical heat flux prediction capability of best estimate codes. Realistic modeling of entrainment behavior of spacer grids requires understanding the different mechanisms that are involved. Since visual information pertaining to the entrainment behavior of spacer grids cannot possibly be obtained from operating nuclear reactors, experiments have to be designed and conducted for this specific purpose. Most of the spacer grid experiments available in literature have been designed in view of obtaining quantitative data for the purpose of developing or modifying empirical formulations for heat transfer, critical heat flux or pressure drop. Very few experiments have been designed to provide fundamental information which can be used to understand spacer grid effects and phenomena involved in two phase flow. Air-water experiments were conducted to obtain visual information on the two-phase flow behavior both upstream and downstream of Boiling Water Reactor (BWR) spacer grids. The test section was designed and constructed using prototypic dimensions such as the channel cross-section, rod diameter and other spacer grid configurations of a typical BWR fuel assembly. The test section models the flow behavior in two adjacent sub channels in the BWR core. A portion of a prototypic BWR spacer grid accounting for two adjacent channels was used with industrial mild steel rods for the purpose of representing the channel internals. Symmetry was preserved in this practice, so that the channel walls could effectively be considered as the channel boundaries. Thin films were established on the rod surfaces by injecting water through a set of perforations at the bottom ends of the rods, ensuring that the flow upstream of the bottom-most spacer grid is predominantly annular. The flow conditions were regulated such that they represent typical BWR operating conditions. Photographs taken during experiments show that the film entrainment increases significantly at the spacer grids, since the points of contact between the rods and the grids result in a peeling off of large portions of the liquid film from the rod surfaces. Decreasing the water flow resulted in eventual drying out, beginning at positions immediately upstream of the spacer grids.


Author(s):  
Viral K. Patel ◽  
Jamal Seyed-Yagoobi

Micro-scale two-phase flow heat transport involves specialized devices that are used to remove large amounts of heat from small surface areas. They operate by circulating a working fluid through a heated space which causes phase change from liquid to vapor. During this process, a significant amount of heat is transported away from the heat source. Micro-scale heat transport devices are compact in size and the heat transfer coefficient can be orders of magnitude higher than in macro-scale for similar operating conditions. Thus, it is of interest to develop such devices for cooling of next-generation electronics and other applications with extremely large heat fluxes. The heat transport device presented in this paper is driven by electrohydrodynamic (EHD) conduction pumping. In EHD conduction pumping, when an electric field is applied to a dielectric liquid, flow is induced. The pump is installed in a two-phase flow loop and has a circular 1 mm diameter cross section with electrode spacing on the order of 120 μm. It acts to circulate the fluid in the loop and has a simple yet robust, non-mechanical design. Results from two-phase flow experiments show that it is easily controlled and such electrically driven pumps can effectively be used in heat transport systems.


Author(s):  
Bai Bofeng ◽  
Liu Maolong ◽  
Su Wang ◽  
Zhang Xiaojie

An experimental study was conducted on the air-water two-phase flow patterns in the bed of rectangular cross sections containing spheres of regular distribution. Three kinds of glass spheres with different diameters (3 mm, 6 mm, and 8 mm) were used for the establishment of the test section. By means of visual observations of the two-phase flow through the test section, it was discovered that five different flow patterns occurred within the experimental parameter ranges, namely, bubbly flow, bubbly-slug flow, slug flow, slug-annular flow, and annular flow. A correlation for the bubble and slug diameter in the packed beds was proposed, which was an extended expression of the Tung/Dhir model, Jamialahmadi’s model, and Schmidt’s model. Three correlations were proposed to calculate the void friction of the flow pattern transition in bubble flow, slug flow, and annular flow based on the bubble model in the pore region. The experimental result showed that the modified Tung and Dhir model of the flow pattern transition was in better agreement with the experimental data compared with Tung and Dhir’s model.


Author(s):  
Yuki Kato ◽  
Rie Arai ◽  
Akiko Kaneko ◽  
Hideaki Monji ◽  
Yutaka Abe ◽  
...  

In a nuclear power plant, one of the important issues is an evaluation of the safety of the reactor core and its pipes when an earthquake occurs. Many researchers have conducted studies on constructions of plants. Consequently, there is some knowledge about earthquake-resisting designs. However the influence of an earthquake vibration on thermal fluid inside a nuclear reactor plant is not fully understood. Especially, there is little knowledge how coolant in a core response when large earthquake acceleration is added. Some studies about the response of fluid to the vibration were carried out. And it is supposed that the void fraction and/or the power of core are fluctuated with the oscillation by the experiments and numerical analysis. However the detailed mechanism about a kinetic response of gas and liquid phases is not enough investigated, therefore the aim of this study is to clarify the influence of vibration of construction on bubbly flow behavior. In order to investigate the influence of vibration of construction on bubbly flow behavior, we visualized bubbly flow in pipeline on which sine wave was applied. In a test section, bubbly flow was produced by injecting gas into liquid flow through a horizontal circular pipe. In order to vibrate the test section, an oscillating table was used. The frequency and acceleration of vibration added from the oscillating table was from 1.0 Hz to 10 Hz and . 0.4 G (1 G=9.8 m/s2) at each frequency. The test section and a high speed video camera were fixed on the oscillating table. Thus the relative velocity between the camera and the test section was ignored. PIV measurement was also conducted to investigate interaction between bubble motion and surround in flow structure. Liquid pressure was also measured at upstream and downstream of the test section. The effects of oscillation on bubbly flow were quantitatively evaluated by these pressure measurements and the velocity field. In the results, it was observed that the difference of bubble motion by changing oscillation frequency. Moreover it was suggested that the bubble deformation is correlated with the fluctuation of liquid velocity field around the bubble and the pressure gradient in the flow area. In addition, these experimental results were compared with numerical simulation by a detailed two-phase flow simulation code with an advanced interface tracking method, TPFIT. Numerical simulation was qualitatively agreed with experimental results.


Author(s):  
Miad Yazdani ◽  
Abbas A. Alahyari ◽  
Hailing Wu ◽  
Thomas D. Radcliff

Two-phase flow distribution inside evaporator headers has been a challenging problem for a long time and having a robust predictive tool could substantially alleviate the costs associated with experimentation with different concepts and configurations. The use of a two-phase CFD model to predict flow distribution inside the header and at the discharge ports is demonstrated in this paper. The numerical domain is comprised of an inlet pipe and a distributor tube representing the header with a series of discharge ports. The flow distribution was initially verified using an air–water experiment, where the two-phase modeling approach, mesh requirements, and discretization schemes were defined. Next, the model was used to predict distribution of R134a in a typical heat exchanger distributor. The flow distribution across the discharge ports was provided to a discretized correlation-based heat exchanger model to predict the temperature and quality distribution along the length of the heat exchanger. The resultant temperature distribution is validated against IR imaging results for various operating conditions and header orientations.


Author(s):  
Njuki W. Mureithi ◽  
Soroush Shahriary ◽  
Michel J. Pettigrew

While steam generators operate in two-phase flow, the complex nature of the flow makes the prediction of flow-induced fluidelastic instability of steam generator tubes a challenging problem yet to be solved. In the work reported here, the quasi-static fluid force-field, which is the important unknown for two-phase flows, is measured in a rotated-triangle tube bundle for a series of void fractions and flow velocities. The forces are shown to be strongly dependent on void fraction, flow rates and relative tube positions. The fluid force field is then employed along with quasi-steady vibration stability models, originally developed for single phase flows, to model the two-phase flow problem and predict the critical instability velocity. The results are compared with dynamic vibration stability tests and are shown to be in good agreement. The present work uncovers some of the complexities of the fluid force field in two-phase flows. The database provides new potential to designers to estimate expected fluid dynamic loads under operating conditions. The force field data may also be applied in dynamic computations for tube wear simulations, replacing the simple Connors’ model which is currently used.


Sign in / Sign up

Export Citation Format

Share Document