CFD Analysis and Experimental Investigation of a Heavy Duty D.I. Diesel Engine Exhaust System

2016 ◽  
Author(s):  
Kareem Emara ◽  
Ahmed Emara ◽  
Elsayed Abdel Razek
Keyword(s):  
Diesel Engine ◽  
Internal Combustion Engines ◽  
Direct Injection ◽  
Engine Performance ◽  
Exhaust System ◽  
Back Pressure ◽  
Optimized Design ◽  
Exhaust Manifold ◽  
Heavy Duty ◽  
Exhaust Gases

Exhaust manifold is one of the most critical components of an internal combustion engines and overall engine performance can be obtained from the proper optimized design of engine inlet and exhaust systems. In this study two exhaust system models with different configuration (the existing as base one and the modified one) are simulated using ANSYS-CFX 15 with the appropriate boundary conditions and fluid properties specified to the system with suitable assumptions. The model is based on solving NAVIERE STOKES and energy equations in conjunction with the standard K-ε turbulence model. The first design is a single pipe receives exhaust gases from all runners and delivers the exhaust gases to turbocharger inlet. But the second design consists of two tubes each of one receives the exhaust gases coming from the three cylinders only. This design makes the intensity of the exhaust pulses of high pressure, which leads to increase the speed of the turbocharger. The uniformity of the flow field and back pressure variations in the two models are discussed in. A decrease in backpressure and increase in velocities are shown using the pressure contour and the velocity contour in the exhaust manifold as well as temperature distribution inside the exhaust manifold system. The best design is also simulated at different engine speed. Finally the modified model with limited back pressure was fabricated and experiments are carried out on a fully instrumented six cylinder in line water cooled heavy duty direct injection diesel engine; (350 hp@2200 rpm and 1400 Nm@1350 rpm).The pressure and temperature are measured at definite points in the exhaust gas manifold. The results obtained by experimental work were compared with the analytic CFD and found to be closely matching with accepted error.

An Intake System Optimization of a Heavy Duty DI Diesel Engine Using CFD Analysis

2015 ◽  
Author(s):  
Kareem Emara ◽  
Ahmed Emara ◽  
Elsayed Abdel Razek
Keyword(s):  
Diesel Engine ◽  
Optimal Design ◽  
Internal Combustion Engines ◽  
Direct Injection ◽  
Engine Performance ◽  
System Optimization ◽  
Intake Manifold ◽  
Heavy Duty ◽  
Intake System ◽  
Di Diesel Engine

As the intake system design is significant for the optimal performance of internal combustion engines, this work aims to optimize the geometry of an intake system in a direct injection (DI) diesel engine. The study concerns the geometry effects of three different intake manifolds mounted consecutively on a fully instrumented, six cylinders, in line, water cooled, 19.1 liters displacement, DI heavy duty diesel engine. A 3D numerical simulation of the turbulent flow through these manifolds is applied. The model is based on solving Navier-Stokes and energy equations in conjunction with the standard K-ε turbulence model and hypothetical boundary conditions using ANSYS- CFX 15. Numerical results of this simulation are presented in the form of flow field velocity as well as pressure field. Optimal design of the intake system is performed and the modeling made it possible to provide a fine knowledge of in-flow structures, in order to examine the adequate manifold. Engine performance characteristics such as brake torque, brake power, thermal efficiency and specific fuel consumption are also carried out to evaluate the effects of the variation in the intake manifold geometry and to validate the optimal design. Simulation and experimental results confirmed the effectiveness of the optimized manifold geometry on the engine performances.

Engine Performance and Emission Products of Pure Diesel and Multi-Feedstock Blended Biodiesel

2014 ◽  
Author(s):  
Kosgei Belion ◽  
Patrick F. Mensah ◽  
Stephen Akwaboa ◽  
Eyassu Woldesenbet ◽  
Michael Stubblefield ◽  
...  
Keyword(s):  
Diesel Engine ◽  
Internal Combustion Engines ◽  
Renewable Energy Sources ◽  
Direct Injection ◽  
Engine Performance ◽  
Combustion Products ◽  
Performance And Emission ◽  
Engine Efficiency ◽  
Petroleum Resources ◽  
Carbon Dioxide Co2

Due to the ever-reducing conventional petroleum resources, considerable research on renewable energy sources such as biodiesel as a possible “greener” substitute fuel for internal combustion engines is needed. This study aims to compare the engine performance and emission results of various blends of pure diesel and a multi-feedstock (MFS) biodiesel when used in a naturally aspirated air-cooled, single-cylinder direct injection diesel engine. The engine was coupled to a dynamometer for torque measurement and output data transmitted to a PC for post-processing and displayed using customized programs in the computer. Engine combustion products — Nitrogen Oxide emissions (NOx), Hydrocarbons (HCs), Carbon monoxide (CO) and Carbon dioxide (CO2) — were measured and are presented alongside performance properties including brake-specific fuel consumption (BSFC), engine efficiency, torque and power. The experimental results show that, relative to diesel, biodiesel had approximately 3–24% decrease in torque, 4–11% decrease in power, 11–32% increase in BSFC and 8–29% general reduction in engine efficiency. However, biodiesel reduced the emissions of CO (1.5–6%), CO2 (13–34%) and unburned HCs (3–25%), while NOx emissions were increased significantly (12–48%). These results indicate that smaller percentages of biodiesel (20% or less) could be blended with pure diesel and used in a diesel engine, without any engine modifications, as an alternative and environmentally friendly fuel and without significantly compromising engine performance.

Experimental investigation to study the effects of using hot and partially cold EGR in direct injection diesel engine

TECHNOLOGY ◽  
2016 ◽  
Vol 04 (03) ◽  
pp. 170-173 ◽  
Author(s):  
Radhey Sham ◽  
Rajesh Kumar Saluja ◽  
Gurwinder Singh ◽  
Vineet Kumar ◽  
Shubham Parmar
Keyword(s):  
Diesel Engine ◽  
Diesel Engines ◽  
High Performance ◽  
Direct Injection ◽  
Engine Performance ◽  
Exhaust Gas ◽  
Performance Parameters ◽  
Heavy Duty ◽  
Heavy Duty Diesel ◽  
Gas Recirculation

Major exhaust emissions from diesel engines are CO, CO2, PM, UHC and NOx, of which NOx is one of the most harmful. A number of techniques have been utilized to control NOx emissions and exhaust gas recirculation (EGR) is one of the widely used techniques that show outstanding results in NOx reduction in both light and heavy duty diesel engines. In the present study, the experiment has been conducted on a four-stroke, single-cylinder water cooled diesel engine. Here, a long-route EGR system was used in both hot (insulated) and partially cooled (without insulation) conditions. EGR rate was varied from 0 to 24% in steps of 6% and the engine ran at various load conditions. The research objective was to investigate the effects of varying EGR ratios and temperatures on engine performance parameters and determine the effective EGR rate where the engine gives high performance, low fuel consumption and produces low emissions.

Carbonyl Compounds and PAH Emissions From CNG Heavy-Duty Engine

1993 ◽  
Vol 115 (4) ◽  
pp. 747-749 ◽  
Author(s):  
M. Gambino ◽  
R. Cericola ◽  
P. Corbo ◽  
S. Iannaccone
Keyword(s):  
Diesel Engine ◽  
Natural Gas ◽  
Carbonyl Compounds ◽  
Internal Combustion Engines ◽  
Engine Performance ◽  
Formaldehyde Emission ◽  
Pollutant Emissions ◽  
Heavy Duty ◽  
Test Analysis ◽  
Cng Engine

Previous works carried out in Istituto Motori laboratories have shown that natural gas is a suitable fuel for general means of transportation. This is because of its favorable effects on engine performance and pollutant emissions. The natural gas fueled engine provided the same performance as the diesel engine, met R49 emission standards, and showed very low smoke levels. On the other hand, it is well known that internal combustion engines emit some components that are harmful for human health, such as carbonyl compounds and polycyclic aromatic hydrocarbons (PAH). This paper shows the results of carbonyl compounds and PAH emissions analysis for a heavy-duty Otto cycle engine fueled with natural gas. The engine was tested using the R49 cycle that is used to measure the regulated emissions. The test analysis has been compared with an analysis of a diesel engine, tested under the same conditions. Total PAH emissions from the CNG engine were about three orders of magnitude lower than from the diesel engine. Formaldehyde emission from the CNG engine was about ten times as much as from the diesel engine, while emissions of other carbonyl compounds were comparable.

scholarly journals Influence of the diesel pilot injector configuration on ethanol combustion and performance of a heavy-duty direct injection engine

2021 ◽  
pp. 146808742110012
Author(s):  
Nicola Giramondi ◽  
Anders Jäger ◽  
Daniel Norling ◽  
Anders Christiansen Erlandsson
Keyword(s):  
Direct Injection ◽  
Engine Performance ◽  
High Load ◽  
Operating Conditions ◽  
Injection System ◽  
Injection Timing ◽  
Diesel Combustion ◽  
Heavy Duty ◽  
Pure Ethanol ◽  
Ethanol Combustion

Thanks to its properties and production pathways, ethanol represents a valuable alternative to fossil fuels, with potential benefits in terms of CO2, NOx, and soot emission reduction. The resistance to autoignition of ethanol necessitates an ignition trigger in compression-ignition engines for heavy-duty applications, which in the current study is a diesel pilot injection. The simultaneous direct injection of pure ethanol as main fuel and diesel as pilot fuel through separate injectors is experimentally investigated in a heavy-duty single cylinder engine at a low and a high load point. The influence of the nozzle hole number and size of the diesel pilot injector on ethanol combustion and engine performance is evaluated based on an injection timing sweep using three diesel injector configurations. The tested configurations have the same geometric total nozzle area for one, two and four diesel sprays. The relative amount of ethanol injected is swept between 78 – 89% and 91 – 98% on an energy basis at low and high load, respectively. The results show that mixing-controlled combustion of ethanol is achieved with all tested diesel injector configurations and that the maximum combustion efficiency and variability levels are in line with conventional diesel combustion. The one-spray diesel injector is the most robust trigger for ethanol ignition, as it allows to limit combustion variability and to achieve higher combustion efficiencies compared to the other diesel injector configurations. However, the two- and four-spray diesel injectors lead to higher indicated efficiency levels. The observed difference in the ethanol ignition dynamics is evaluated and compared to conventional diesel combustion. The study broadens the knowledge on ethanol mixing-controlled combustion in heavy-duty engines at various operating conditions, providing the insight necessary for the optimization of the ethanol-diesel dual-injection system.

scholarly journals THE EFFECT OF DIESEL-BIODIESEL BLENDS ON THE PERFORMANCE AND EXHAUST EMISSIONS OF A DIRECT INJECTION OFF-ROAD DIESEL ENGINE

Transport ◽  
2014 ◽  
Vol 29 (4) ◽  
pp. 440-448 ◽  
Author(s):  
Tomas Mickevičius ◽  
Stasys Slavinskas ◽  
Slawomir Wierzbicki ◽  
Kamil Duda
Keyword(s):  
Diesel Engine ◽  
Diesel Fuel ◽  
Direct Injection ◽  
Engine Performance ◽  
Exhaust Emissions ◽  
Bench Test ◽  
Maximum Pressure ◽  
Cylinder Pressure ◽  
Biodiesel Blends ◽  
Performance And Emission

This paper presents a comparative analysis of the diesel engine performance and emission characteristics, when operating on diesel fuel and various diesel-biodiesel (B10, B20, B40, B60) blends, at various loads and engine speeds. The experimental tests were performed on a four-stroke, four-cylinder, direct injection, naturally aspirated, 60 kW diesel engine D-243. The in-cylinder pressure data was analysed to determine the ignition delay, the Heat Release Rate (HRR), maximum in-cylinder pressure and maximum pressure gradients. The influence of diesel-biodiesel blends on the Brake Specific Fuel Consumption (bsfc) and exhaust emissions was also investigated. The bench test results showed that when the engine running on blends B60 at full engine load and rated speed, the autoignition delay was 13.5% longer, in comparison with mineral diesel. Maximum cylinder pressure decreased about 1–2% when the amount of Rapeseed Methyl Ester (RME) expanded in the diesel fuel when operating at full load and 1400 min–1 speed. At rated mode, the minimum bsfc increased, when operating on biofuel blends compared to mineral diesel. The maximum brake thermal efficiency sustained at the levels from 0.3% to 6.5% lower in comparison with mineral diesel operating at full (100%) load. When the engine was running at maximum torque mode using diesel – RME fuel blends B10, B20, B40 and B60 the total emissions of nitrogen oxides decreased. At full and moderate load, the emission of carbon monoxide significantly raised as the amount of RME in fuel increased.

Effects of the Injection Parameters on the Emissions of a Heavy Duty Diesel Engine

2009 ◽  
Author(s):  
M. Yılmaz ◽  
M. Zafer Gul ◽  
Y. Yukselenturk ◽  
B. Akay ◽  
H. Koten
Keyword(s):  
Diesel Engine ◽  
Direct Injection ◽  
Combustion Process ◽  
Design Parameters ◽  
Combustion Model ◽  
Particulate Emissions ◽  
Multiphase Model ◽  
Heavy Duty ◽  
Flow Development ◽  
Air Motion

It is estimated by the experts in the automotive industry that diesel engines on the transport market should increase within the years to come due to their high thermal efficiency coupled with low carbon dioxide (CO2) emissions, provided their nitrogen oxides (NOx) and particulate emissions are reduced. At present, adequate after-treatments, NOx and particulates matter (PM) traps are developed and industrialized with still concerns about fuel economy, robustness, sensitivity to fuel sulfur and cost because of their complex and sophisticated control strategy. New combustion processes focused on clean diesel combustion are investigated for their potential to achieve near zero particulate and NOx emissions. Their main drawbacks are increased level of unburned hydrocarbons (HC) and carbon monoxide (CO) emissions, combustion control at high load and limited operating range and power output. In this work, cold flow simulations for a single cylinder of a nine-liter (6 cylinder × 1.5 lt.) diesel engine have been performed to find out flow development and turbulence generation in the piston-cylinder assembly. In this study, the goal is to understand the flow field and the combustion process in order to be able to suggest some improvements on the in-cylinder design of an engine. Therefore combustion simulations of the engine have been performed to find out flow development and emission generation in the cylinder. Moreover, the interaction of air motion with high-pressure fuel spray injected directly into the cylinder has also been carried out. A Lagrangian multiphase model has been applied to the in-cylinder spray-air motion interaction in a heavy-duty CI engine under direct injection conditions. A comprehensive model for atomization of liquid sprays under high injection pressures has been employed. The combustion is modeled via a new combustion model ECFM-3Z (Extended Coherent Flame Model) developed at IFP. Finally, a calculation on an engine configuration with compression, spray injection and combustion in a direct injection Diesel engine is presented. Further investigation has also been performed in-cylinder design parameters in a DI diesel engine that result in low emissions by effect of high turbulence level. The results are widely in agreement qualitatively with the previous experimental and computational studies in the literature.

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