Preliminary Study on the Heat Transfer and Fluid Flow in Formed, Lap-Wound End Windings of Electric Machinery

2012 ◽  
Author(s):  
Thomas Mancuso ◽  
Abhijit Mukherjee
Keyword(s):  
Heat Transfer ◽  
Flow Analysis ◽  
Electric Machines ◽  
Thermal Design ◽  
Critical Function ◽  
Fluid Network ◽  
Developing Flow ◽  
Simple Geometry ◽  
Electric Machinery ◽  
Single Coil

Thermal analysis is a critical function in the design of electric machinery. While the core design discipline is electro-magnetics, other classic mechanical engineering expertise is required to create state of the art electric machines. Various components of electric machines present the thermal design engineer with obvious applications of classic, well-known solutions. These would include simultaneous thermal and hydro-dynamically developing flow when considering the long, narrow cooling ducts placed between stator laminations. However, the cooling of end windings of a formed, lap-wound electric machine is more challenging. This area features insulated copper coils that extend out of the stator or rotor and return to another section of the machine to complete the loop of a single coil. Effective thermal and flow analysis of this basket-like shape does not easily lend itself to well-known solutions. The present study explores the current literature of this type of machine end-windings as related to thermal and flow solutions. Simple correlations are proposed to aid machine designers that would accelerate the design process. These correlations can be used in thermal and fluid network programs to quickly predict flows and temperatures in a machine. Recent work to characterize heat transfer performance from the pressure drop in heat exchangers using the Generalized Leveque Equation can be of particular value for this effort. Finally, simple Computational Fluid Dynamics (CFD) analysis is presented for a simple geometry similar to a single, isolated stator bar.

Laminar boundary layers behind detonation waves

1983 ◽  
Vol 387 (1793) ◽  
pp. 331-349 ◽  
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Boundary Layers ◽  
Flow Analysis ◽  
Time Dependent ◽  
Detonation Waves ◽  
Planar Geometry ◽  
Laminar Boundary Layers ◽  
Spherical Detonation ◽  
Layer Flow

New solutions are presented for non-stationary boundary layers induced by planar, cylindrical and spherical Chapman-Jouguet (C-J) detonation waves. The numerical results show that the Prandtl number ( Pr ) has a very significant influence on the boundary-layer-flow structure. A comparison with available time-dependent heat-transfer measurements in a planar geometry in a 2H 2 + O 2 mixture shows much better agreement with the present analysis than has been obtained previously by others. This lends confidence to the new results on boundary layers induced by cylindrical and spherical detonation waves. Only the spherical-flow analysis is given here in detail for brevity.

scholarly journals Study on the Convective Heat Transfer and Fluid Flow of Mini-Channel with High Aspect Ratio of Neutron Production Target

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 4020
Author(s):  
Peng Sun ◽  
Yiping Lu ◽  
Jianfei Tong ◽  
Youlian Lu ◽  
Tianjiao Liang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Aspect Ratio ◽  
Optimization Design ◽  
Heat Dissipation ◽  
Neutron Production ◽  
Thermal Design ◽  
Maximum Deviation ◽  
Test Channel ◽  
Production Target

In order to provide a theoretical basis for the thermal design of the neutron production target, flow and heat transfer characteristics are studied by using numerical simulations and experiments. A rectangular mini-channel experimental model consistent with the geometric shape of the heat dissipation structure of neutron production target was established, in which the aspect ratio and gap thickness of the test channel were 53.8:1 and 1.3 mm, respectively. The experimental results indicate that the critical Re of the mini-channel is between 3500 and 4000, and when Re reaches 21,000, Nu can reach 160. The simulation results are in good agreement with the experimental data, and the numerical simulation method can be used for the variable structure optimization design of the target in the later stage. The relationship between the flow pressure drop of the target mini-channel and the aspect ratio and Re is obtained by numerical simulation. The maximum deviation between the correlation and the experimental value is 6%.

scholarly journals Effects of Temperature on the Flow and Heat Transfer in Gel Fuels: A Numerical Study

Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 821
Author(s):  
Qin-Liu Cao ◽  
Wei-Tao Wu ◽  
Wen-He Liao ◽  
Feng Feng ◽  
Mehrdad Massoudi
Keyword(s):  
Heat Transfer ◽  
Low Temperature ◽  
Transport System ◽  
Apparent Viscosity ◽  
Thermal Design ◽  
Straight Pipe ◽  
Heating Wall ◽  
Supply Pressure ◽  
Flow And Heat Transfer ◽  
The Mean

In general, rheological properties of gelled fuels change dramatically when temperature changes. In this work, we investigate flow and heat transfer of water-gel in a straight pipe and a tapered injector for non-isothermal conditions, which mimic the situations when gelled fuels are used in propulsion systems. The gel-fluid is modeled as a non-Newtonian fluid, where the viscosity depends on the shear rate and the temperature; a correlation fitted with experimental data is used. For the fully developed flow in a straight pipe with heating, the mean apparent viscosity at the cross section when the temperature is high is only 44% of the case with low temperature; this indicates that it is feasible to control the viscosity of gel fuel by proper thermal design of pipes. For the flow in the typical tapered injector, larger temperature gradients along the radial direction results in a more obvious plug flow; that is, when the fuel is heated the viscosity near the wall is significantly reduced, but the effect is not obvious in the area far away from the wall. Therefore, for the case of the tapered injector, as the temperature of the heating wall increases, the mean apparent viscosity at the outlet decreases first and increases then due to the high viscosity plug formed near the channel center, which encourages further proper design of the injector in future. Furthermore, the layer of low viscosity near the walls plays a role similar to lubrication, thus the supply pressure of the transport system is significantly reduced; the pressure drop for high temperature is only 62% of that of low temperature. It should be noticed that for a propellent system the heating source is almost free; therefore, by introducing a proper thermal design of the transport system, the viscosity of the gelled fuel can be greatly reduced, thus reducing the power input to the supply pressure at a lower cost.

Thermal Analysis of Cooling System in a Gas Turbine Transition Piece

2011 ◽  
Author(s):  
Jun Su Park ◽  
Namgeon Yun ◽  
Hokyu Moon ◽  
Kyung Min Kim ◽  
Sin-Ho Kang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Thermal Stresses ◽  
Cooling System ◽  
Structural Information ◽  
Thermal Analyses ◽  
Thermal Design ◽  
Transfer Coefficients ◽  
Transition Piece ◽  
Inlet Conditions

This paper presents thermal analyses of the cooling system of a transition piece, which is one of the primary hot components in a gas turbine engine. The thermal analyses include heat transfer distributions induced by heat and fluid flow, temperature, and thermal stresses. The purpose of this study is to provide basic thermal and structural information on transition piece, to facilitate their maintenance and repair. The study is carried out primarily by numerical methods, using the commercial software, Fluent and ANSYS. First, the combustion field in a combustion liner with nine fuel nozzles is analyzed to determine the inlet conditions of a transition piece. Using the results of this analysis, pressure distributions inside a transition piece are calculated. The outside of the transition piece in a dump diffuser system is also analyzed. Information on the pressure differences is then used to obtain data on cooling channel flow (one of the methods for cooling a transition piece). The cooling channels have exit holes that function as film-cooling holes. Thermal and flow analyses are carried out on the inside of a film-cooled transition piece. The results are used to investigate the adjacent temperatures and wall heat transfer coefficients inside the transition piece. Overall temperature and thermal stress distributions of the transition piece are obtained. These results will provide a direction to improve thermal design of transition piece.

Turbine Split Rings Thermal Design Using Conjugate Numerical Simulation

2013 ◽  
Author(s):  
Aleksei S. Tikhonov ◽  
Andrey A. Shvyrev ◽  
Nikolay Yu. Samokhvalov
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Gas Turbine ◽  
Gas Dynamics ◽  
Thermal Condition ◽  
Fuel Efficiency ◽  
Thermal Design ◽  
Design Practice ◽  
Gas Temperature ◽  
Split Ring

One of the key factors ensuring gas turbine engines (GTE) competitiveness is improvement of life, reliability and fuel efficiency. However fuel efficiency improvement and the required increase of turbine inlet gas temperature (T*g) can result in gas turbine engine life reduction because of hot path components structural properties deterioration. Considering circumferential nonuniformity, local gas temperature T*g can reach 2500 K. Under these conditions the largest attention at designing is paid to reliable cooling of turbine vanes and blades. At present in design practice and scientific publications comparatively little attention is paid to detailed study of turbine split rings thermal condition. At the same time the experience of modern GTE operation shows high possibility of defects occurrence in turbine 1st stage split ring. This work objective is to perform conjugate numerical simulation (gas dynamics + heat transfer) of thermal condition for the turbine 1st stage split ring in a modern GTE. This research main task is to determine the split ring thermal condition by defining the conjugate gas dynamics and heat transfer result in ANSYS CFX 13.0 package. The research subject is the turbine 1st stage split ring. The split ring was simulated together with the cavity of cooling air supply from vanes through the case. Besides turbine 1st stage vanes and blades have been simulated. Patterns of total temperature (T*Max = 2000 °C) and pressure and turbulence level at vanes inlet (19.2 %) have been defined based on results of calculating the 1st stage vanes together with the combustor. The obtained results of numerical simulation are well coherent with various experimental studies (measurements of static pressure and temperature in supply cavity, metallography). Based on the obtained performance of the split ring cooling system and its thermal condition, the split ring design has been considerably modified (one supply cavity has been split into separate cavities, the number and arrangement of perforation holes have been changed etc.). All these made it possible to reduce considerably (by 40…50 °C) the split ring temperature comparing with the initial design. The design practice has been added with the methods which make it possible to define thermal condition of GTE turbine components by conjugating gas dynamics and heat transfer problems and this fact will allow to improve the designing level substantially and to consider the influence of different factors on aerodynamics and thermal state of turbine components in an integrated programming and computing suite.

scholarly journals Heat transfer and fluid flow analysis using nanofluids in diamond-shaped cavities with novel obstacles

2021 ◽  
Vol 15 (1) ◽  
pp. 1034-1056
Author(s):  
Alireza Aghaei ◽  
Suvanjan Bhattacharyya ◽  
Amin Dezfulizadeh ◽  
A.S. Goldanlou ◽  
S. Rostami ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Flow Analysis ◽  
Fluid Flow Analysis
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