A Compact Cantilever Model That Includes Fillets

Author(s):  
Aarti Chigullapalli ◽  
Jason V. Clark

In this paper we present analytical expressions for determining the stiffness of cantilevers with fillets and tappers. We consider the unavoidable fillet due to the feature size limitation of lithography that rounds acute vertices, and the intentional tapper that is often used for reducing stress concentrations or can be used to reduce the effect of fillets. Previous compact models have not included the stiffness contributions from fillets. However, although fillets are small, they can measurably affect the performance of MEMS by affecting deflection or resonance frequency by their second most significant digit. We extend the well-known analytical beam model to include fillets. To our knowledge, this is the first analytical model of a filleted cantilever. In addition to the typical model parameters of beams, our model also includes process variation overcut and fillet radius of curvature, which are key parameters for MEMS designers. Our analytical solution is within 0.01% of finite element analysis.

2020 ◽  
Vol 14 ◽  
Author(s):  
Osama Bedair

Background: Modular steel buildings (MSB) are extensively used in petrochemical plants and refineries. Limited guidelines are available in the industry for analysis and design of (MSB) subject to accidental vapor cloud explosions (VCEs). Objectives: The paper presents simplified engineering model for modular steel buildings (MSB) subject to accidental vapor cloud explosions (VCEs) that are extensively used in petrochemical plants and refineries. Method: A Single degree of freedom (SDOF) dynamic model is utilized to simulate the dynamic response of primary building components. Analytical expressions are then provided to compute the dynamic load factors (DLF) for critical building elements. Recommended foundation systems are also proposed to install the modular building with minimum cost. Results: Numerical results are presented to illustrate the dynamic response of (MSB) subject to blast loading. It is shown that (DLF)=1.6 is attained at (td/t)=0.4 for front wall (W1) with (td/T)=1.25. For side walls (DLF)=1.41 and is attained at (td/t)=0.6. Conclusions: The paper presented simplified tools for analysis and design of (MSB) subject accidental vapor cloud blast explosions (VCEs). The analytical expressions can be utilized by practitioners to compute the (MSB) response and identify the design parameters. They are simple to use compared to Finite Element Analysis.


Author(s):  
J. R. Beisheim ◽  
G. B. Sinclair ◽  
P. J. Roache

Current computational capabilities facilitate the application of finite element analysis (FEA) to three-dimensional geometries to determine peak stresses. The three-dimensional stress concentrations so quantified are useful in practice provided the discretization error attending their determination with finite elements has been sufficiently controlled. Here, we provide some convergence checks and companion a posteriori error estimates that can be used to verify such three-dimensional FEA, and thus enable engineers to control discretization errors. These checks are designed to promote conservative error estimation. They are applied to twelve three-dimensional test problems that have exact solutions for their peak stresses. Error levels in the FEA of these peak stresses are classified in accordance with: 1–5%, satisfactory; 1/5–1%, good; and <1/5%, excellent. The present convergence checks result in 111 error assessments for the test problems. For these 111, errors are assessed as being at the same level as true exact errors on 99 occasions, one level worse for the other 12. Hence, stress error estimation that is largely reasonably accurate (89%), and otherwise modestly conservative (11%).


Author(s):  
Ranvir Dhillon ◽  
Moustafa El-Gindy ◽  
Rustam Ali ◽  
David Philipps ◽  
Fredrik Öijer ◽  
...  

The rapid progression of computational power and development of non-mesh particle modeling techniques provides solutions to problems which are not accurately modeled using traditional finite element analysis techniques. The field of soft soil modeling has been pressing on in recent years and the smoothed particle hydrodynamics (SPH) modeling method in PAM-CRASH provides opportunity for further advancement in accuracy. This research focuses on the development of soft soil models using SPH with verification using pressure-sinkage and shear strength criterion. Soil model parameters such as geometry and contact model are varied to determine the effect of the parameters on the behaviour of the soft soil and relationships are developed. The developed virtual soil models are compared against existing soils to determine which soils are accurately modeled and further refinements are made to validate the models with existing empirical data.


2018 ◽  
Vol 2018 ◽  
pp. 1-8
Author(s):  
Nagihan Guven ◽  
Ozgur Topuz ◽  
İhsan Yikilgan

Objective. The purpose of this study was to test different restoration combinations used for constructing fractured endodontically treated incisors by reattaching their fractured fragments. Methods. Seven types of 3-D FEM mathematical root canal-filled models were generated, simulating cases of (OB) reattaching fractured fragments; (CrPL) reattaching fractured fragments + ceramic palatinal laminate; (CmPL) reattaching fractured fragments + composite palatinal laminate; (CM) reattaching fractured fragments + coronal 1/3 of the root was filled using core material; (BP) reattaching fractured fragments + glass fiber post; (CP) composite resin restoration + glass fiber post; and (OC) composite resin restoration. A 100-N static oblique force was applied to the simulated teeth with 135° on the node at 2 mm above the cingulum to analyze the stress distribution at the tooth. Results. For enamel tissue, the highest stress values were observed in model BP, and the lowest stress values were observed in model CmPL. For dentine tissue, the highest stress concentrations were observed around the fracture line for all models. Conclusions. Reattachment of fractured fragments by bonding may be preferred as a restoration option for endodontically treated incisors; also, palatinal laminate decreases the stress values at tooth tissues, especially at the enamel and the fracture line.


2017 ◽  
Vol 52 (14) ◽  
pp. 1947-1958 ◽  
Author(s):  
Sergio González ◽  
Gianluca Laera ◽  
Sotiris Koussios ◽  
Jaime Domínguez ◽  
Fernando A Lasagni

The simulation of long life behavior and environmental aging effects on composite materials are subjects of investigation for future aerospace applications (i.e. supersonic commercial aircrafts). Temperature variation in addition to matrix oxidation involves material degradation and loss of mechanical properties. Crack initiation and growth is the main damage mechanism. In this paper, an extended finite element analysis is proposed to simulate damage on carbon fiber reinforced polymer as a consequence of thermal fatigue between −50℃ and 150℃ under atmospheres with different oxygen content. The interphase effect on the degradation process is analyzed at a microscale level. Finally, results are correlated with the experimental data in terms of material stiffness and, hence, the most suitable model parameters are selected.


2005 ◽  
Vol 05 (01) ◽  
pp. 89-103 ◽  
Author(s):  
K. RAMAKRISHNA ◽  
I. SRIDHAR ◽  
S. SIVASHANKER ◽  
V. K. GANESH ◽  
D. N. GHISTA

A major concern when a fractured bone is fastened by stiff-plates to the bone on its tensile surface is excessive stress shielding of the bone. The compressive stress shielding at the fracture-interface immediately after fracture-fixation delays bone healing. Likewise, the tensile stress shielding of the healed bone underneath the plate also does not enable it to recover its tensile strength. Initially, the effect of a uniaxial load and a bending moment on the assembly of bone and plate is investigated analytically. The calculations showed that the screws near the fracture site transfers more load than the screws away from the fracture site in axial loading and it is found that less force is required when the screw is placed near to fracture site than the screw placed away from the fracture site to make the bone and plate bend with same radius of curvature when subjected to bending moment. Finally, the viability of using a stiffness graded bone-plate as a fixator is studied using finite element analysis (FEA): the stiffness-graded plate cause less stress-shielding than stainless steel plate.


1981 ◽  
Vol 18 (01) ◽  
pp. 51-68
Author(s):  
Donald Liu ◽  
Abram Bakker

Local structural problems in ships are generally the result of stress concentrations in structural details. The intent of this paper is to show that costly repairs and lay-up time of a vessel can often be prevented, if these problem areas are recognized and investigated in the design stages. Such investigations can be performed for minimal labor and computer costs by using finite-element analysis techniques. Practical procedures for analyzing structural details are presented, including discussions of the results and the analysis costs expended. It is shown that the application of the finite-element analysis technique can be economically employed in the investigation of structural details.


2021 ◽  
Author(s):  
Huan Ye ◽  
Zhitong Chen ◽  
Zhuoqun Xie ◽  
Shangbin Li ◽  
Shuai Su

Abstract Contact calculation is of great importance in predicting the material removal (MR) of flexible grinding process (FGP). The contact is mostly considered approximately constant in the existing MR models, while the situations that contact varies a lot after FGP are ignored. Therefore, a novel model is proposed in this paper to take those situations into consideration. Firstly, the nonconstant-contact situation is introduced. Then an equivalent method is developed to convert the nonconstant-contact grinding process into the accumulation of several quasi-constant-contact grinding processes. Based on the equivalent method, a MR model is established, and the procedure to obtain the model parameters by the finite element analysis (FEA) is introduced. In the end, the equivalent method and the MR model are tested by a series experiments of different process parameters. Results show that the proposed MR model can predict the material removal effectively for the nonconstant-contact situations.


Author(s):  
Alireza Yazdanshenas ◽  
Emilli Morrison ◽  
Chung-Hyun Goh ◽  
Janet K. Allen ◽  
Farrokh Mistree

To save time and resources, many are making the transition to developing their ideas virtually. Computer-aided gear production realization is becoming more and more desired in the industry. To produce gears with custom qualities, such as material, weight and shape, the trial and error approach has yielded the best results. However, trial and error is costly and time consuming. The computer-aided integrated design and manufacturing approach is intended to resolve these drawbacks. A simple one stage reduction spur gearbox is used as an example in a case study. First, the gear geometry is developed using computer aided design (CAD) modeling. Next, using MATLAB/Simulink, the gear assembly is connected virtually to other subsystems for system expectations and interaction analysis. Finally, using finite element analysis (FEA) tools such as ABAQUS, a dynamic FEA of the gear integration is completed to analyze the stress concentrations and gear tooth failures. Through this method of virtual gear design, customized dimensions and specifications of gears for satisfying system-level requirements can be developed, thereby saving time and manufacturing costs for any custom gear design request.


Author(s):  
Hussein H. Ammar ◽  
Victor H. Mucino ◽  
Peter Ngan ◽  
Richard J. Crout ◽  
Osama M. Mukdadi

Miniscrew implants have seen increasing clinical use as orthodontic anchorage devices with demonstrated stability. The focus of this study is to develop and simulate operative factors, such as load magnitudes and anchor locations to achieve desired motions in a patient-specific 3D model undergoing orthodontic treatment with miniscrew implant anchorage. A CT scan of a patient skull was imported into Mimics software (Materialise, 12.1). Segmentation operations were performed on the images to isolate the mandible, filter out noise, then reconstruct a smooth 3D model. A model of the left canine was reconstructed with the PDL modeled as a thin solid layer. A miniscrew was modeled with dimensions based on a clinical implant (BMK OAS-T1207) then inserted into the posterior mandible. All components were volumetrically meshed and optimized in Mimics software. Elements comprising the mandible bone and teeth were assigned a material based on their gray value ranges in HU from the original scan, and meshes were exported into ANSYS software. All materials were defined as linear and isotropic. A nonlinear PDL was also defined for comparison. For transverse forces applied on the miniscrew, maximum stresses increased linearly with loading and appeared at the neck or first thread and in the cortical bone. A distal tipping force was applied on the canine, and maximum stresses appeared in the tooth at the crown and apex and in the bone at the compression surface. Under maximum loading, stresses in bone were sufficient for resorption. The nonlinear PDL exhibited lower stresses and deflections than the linear model due to increasing stiffness. Numerous stress concentrations were seen in all models. Results of this study demonstrate the potential of patient-specific 3D reconstruction from CT scans and finite-element simulation as a versatile and effective pre-operative planning tool for orthodontists.


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