Investigation on Wear Behavior of Electrostatic Micro-Solid Lubricant Coatings Under Dry Sliding Conditions

2012 ◽  
Author(s):  
UmaMaheshwera Reddy Paturi ◽  
Narala Suresh Kumar Reddy
Keyword(s):  
Wear Resistance ◽  
Solid Lubricant ◽  
Wear Behavior ◽  
Spray Coating ◽  
Solid Lubricants ◽  
Dry Sliding Wear ◽  
Wear Volume ◽  
Dry Sliding ◽  
Molybdenum Disulphide ◽  
Aluminum Specimen

Dry sliding experiences high friction and wear thus influencing the life and quality of the parts under sliding. To provide low friction and improve wear resistance, solid lubricants have an edge over conventional choice. This article features a specific study of the application of solid lubricant in dry sliding operations and presents its influence on wear resistance. Using a pin-on-disc tribometer designed according to ASTM G99 standard, dry sliding wear tests on aluminum alloy AA6351-T6 specimens were performed against uncoated EN31 steel and molybdenum disulphide (MoS2) coated EN31 steel discs. In this study, counter surfaces (discs) were coated with micron sized MoS2 solid lubricant powder particles using electrostatic spray coating (ESC) method. The best results for wear volume and friction coefficient (minimum values) were registered when aluminum specimen slid against MoS2 coated EN31 steel. Outcome of this study shows that the presence of solid lubricant film on disc specimen will greatly influence the sliding performance of pin material in lubricating and preventing wear through reduction in the frictional force due to presence of lamellar structure as a transfer film and favorable change in sliding interaction.

Dry sliding wear of a Ni-based superalloy as a function of the aging time.

MRS Advances ◽  
2020 ◽  
Vol 5 (59-60) ◽  
pp. 3091-3102
Author(s):  
Luis E. Gonzalez A. ◽  
Arnoldo Bedolla-Jacuinde ◽  
Eduardo Cortés C ◽  
Francisco V. Guerra ◽  
A Ruiz
Keyword(s):  
Electron Microscopy ◽  
Wear Resistance ◽  
Aging Time ◽  
Wear Behavior ◽  
Dry Sliding Wear ◽  
Vacuum Induction Furnace ◽  
Ceramic Mold ◽  
Wear Volume ◽  
Dry Sliding ◽  
Worn Surface

AbstractFrom the present work, the wear behavior of aged Ni-based superalloy was analyzed under dry sliding conditions. Such alloy was melted in a vacuum induction furnace and cast into a ceramic mold. Then the alloy was solubilized at 1080°C for 4 hours and then aged at 760°C for 4, 8, 16, 24, 48, 72 and 150 hours. The alloy was characterized as-cast and also in the heat-treated conditions by transmission electron microscopy (TEM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). Mechanical characterization included just Vickers hardness and wear resistance under dry sliding conditions by a block on ring configuration according to the ASTM G77 standard. Wear tests were undertaken for 2000 m at a speed of 0.7 ms-1 at two different loads (25 and 78 N). The worn samples were analyzed by an optical profiler to determine the wear volume and by SEM to analyze the worn surface and the microstructure below the worn surface. The main findings indicate the formation of an oxide layer mainly formed by Cr and Ni during sliding. The thickness of such a layer is about 10 μm for short aging times and about 5 μm for longer aging times. For this load, the wear resistance was 50% higher for the shorter aging times than that for the longer aging times. This behavior is described in terms of the thickness of the protecting layer, and on the availability of chromium to form such a layer since it forms Cr23C6 at long aging times. On the other hand, for a load of 78 N the wear behavior is in agreement with hardness. Wear resistance increases with aging time due to the higher precipitation of prime gamma phase.

Dry sliding wear behavior of SS316L composites containing h-BN and MoS2 solid lubricants

Wear ◽  
2014 ◽  
Vol 316 (1-2) ◽  
pp. 37-48 ◽  
Author(s):  
S. Mahathanabodee ◽  
T. Palathai ◽  
S. Raadnui ◽  
R. Tongsri ◽  
N. Sombatsompop
Keyword(s):  
Sliding Wear ◽  
Wear Behavior ◽  
Solid Lubricants ◽  
Dry Sliding Wear ◽  
Dry Sliding

scholarly journals Effect of Necklace-Type Distribution of SiC Particles on Dry Sliding Wear Behavior of As-Cast AZ91D/SiCp Composites

Crystals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 296 ◽  
Author(s):  
Chao Sun ◽  
Nannan Lu ◽  
Huan Liu ◽  
Xiaojun Wang ◽  
Xiaoshi Hu ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Sliding Wear ◽  
Wear Behavior ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Interface Bonding ◽  
Type Distribution ◽  
Wear Rates ◽  
Sic Particles ◽  
The Matrix

In this study, the dry sliding wear behaviors of SiC particle reinforced AZ91D matrix composites fabricated by stirring casting method were systematically investigated. The SiC particles in as-cast composites exhibited typical necklace-type distribution, which caused the weak interface bonding between SiC particles and matrix in particle-segregated zones. During dry sliding at higher applied loads, SiC particles were easy to debond from the matrix, which accelerated the wear rates of the composites. While at the lower load of 10 N, the presence of SiC particles improved the wear resistance. Moreover, the necklace-type distribution became more evident with the decrease of particle sizes and the increase of SiC volume fractions. Larger particles had better interface bonding with the matrix, which could delay the transition of wear mechanism from oxidation to delamination. Therefore, composites reinforced by larger SiC particles exhibited higher wear resistance. Similarly, owing to more weak interfaces in the composites with high content of SiC particles, more severe delamination occurred and the wear resistance of the composites was impaired.

scholarly journals Effect of Nanobainite Content on the Dry Sliding Wear Behavior of an Al-Alloyed High Carbon Steel with Nanobainitic Microstructure

Materials ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1618 ◽  
Author(s):  
Zhaohuan Song ◽  
Songhao Zhao ◽  
Tao Jiang ◽  
Junjie Sun ◽  
Yingjun Wang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Carbon Steel ◽  
Sliding Wear ◽  
Wear Behavior ◽  
Normal Load ◽  
High Carbon Steel ◽  
Peak Hardness ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
High Carbon

In this work, a multiphase microstructure consisting of nanobainte, martensite, undissolved spherical carbide, and retained blocky austenite has been prepared in an Al-alloyed high carbon steel. The effect of the amount of nanobainite on the dry sliding wear behavior of the steel is studied using a pin-on-disc tester with loads ranging from 25–75 N. The results show that, there is no significant differences in specific wear rate (SWR) for samples with various amounts of nanobainite when the normal load is 25 N. While, the SWR firstly decreases and then increases with increasing the amount of nanobainite, and the optimum wear resistance is obtained for samples with 60 vol.% nanobainite, when the applied load increases to 50 and 75 N. The improved wear resistance is attributed to the peak hardness increment resulted from the transformation of retained austenite to martensite, work hardening, along with amorphization and nanocrystallization of the worn surface. In addition, the highest toughness of the samples with 60 vol.% nanobainite is also proven to play a positive role in resisting sliding wear. EDS (energy dispersion spectrum) and XRD (X-ray diffraction) examinations reveal that the predominant failure mechanism is oxidative wear.

Effect of Fine TiC Particle Reinforcement on the Dry Sliding Wear Behavior of In Situ Synthesized ZA27 Alloy

2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Roshita David ◽  
Rupa Dasgupta ◽  
B. K. Prasad
Keyword(s):  
Wear Rate ◽  
Coefficient Of Friction ◽  
Sliding Wear ◽  
Wear Behavior ◽  
Base Alloy ◽  
Dry Sliding Wear ◽  
Wear Volume ◽  
Dry Sliding ◽  
Material Loss

The in situ method of making zinc-aluminum composites wherein TiC has been introduced has been investigated in the present paper for its microstructural, physical, and dry sliding wear behavior and compared with the base alloy. In the present study, ZA-27 alloy reinforced with 5 and 10 vol % TiC was taken into consideration. The results indicate that the wear rate and coefficient of friction of composites were lower than that of base alloy. The material loss in terms of both wear volume loss and wear rate increases with increase in load and sliding distance, respectively, while coefficient of friction follows a reverse trend with increase in load. Better performance was obtained for 5% TiC reinforcement than with 10% probably due to agglomeration of particles resulting in nonuniform dispersion. Worn surfaces were analyzed by scanning electron microscopy (SEM) analysis.

scholarly journals “An Investigation of wear behavior of TiO2 nanoparticles mixed with Hybrid powder coating on MS material”

2021 ◽  
Vol 9 (12) ◽  
pp. 2350-2355
Author(s):  
Akshay Shinde
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Tio2 Nanoparticles ◽  
Sliding Wear ◽  
Wear Behavior ◽  
Wear Test ◽  
Powder Coating ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Maximum Contribution

Abstract: To improve the wear resistance of the hybrid powder coating, TiO2 nanoparticles was hot mixed to form a homogenous mixture with the powder in the range varying wt. dry sliding wear test conducted to determine the wear resistance. The experiments were design according to Taguchi L9 array to find the optimum nanoparticles content required to minimize the wear rate of the coating. ANOVA was used to determine the effect of the parameters on wear rate. It showed that reinforcement has the maximum contribution on the wear rate of the coating as compared to load and frequency. From the graph of means optimum parametric values was obtained at 2 % wt of reinforcement, 2 N load and 2 Hz frequency. The wear rate decrease with the increase in reinforcement. Keywords: Taguchi Method, Tribometer, Hybrid powder, TiO2, Wear Rate.

Dry Sliding Wear Behavior of Al2O3-TiC Ceramic Composites Added with Solid Lubricant CaF2by Cold Pressing and Sintering

2014 ◽  
Vol 58 (2) ◽  
pp. 231-239 ◽  
Author(s):  
Xuefeng Yang ◽  
Ziran Wang ◽  
Peilong Song ◽  
Jian Cheng ◽  
Jie Gu ◽  
...  
Keyword(s):  
Sliding Wear ◽  
Solid Lubricant ◽  
Wear Behavior ◽  
Ceramic Composites ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Cold Pressing

Experimental Investigation and Optimization of Dry Sliding Wear Parameters on Solid Lubricant Reinforced Bronze Matrix Composites - A Taguchi Approach

2016 ◽  
Vol 852 ◽  
pp. 435-445 ◽  
Author(s):  
P. Sangaravadivel ◽  
N. Natarajan ◽  
V. Krishnaraj
Keyword(s):  
Wear Resistance ◽  
Wear Rate ◽  
Sliding Wear ◽  
Solid Lubricant ◽  
Volume Fraction ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Matrix Composites ◽  
Parameter Values ◽  
Bronze Matrix

This present study aims to investigate the dry sliding wear behaviour of tungsten disulfide (WS2) particle reinforced bronze matrix composite against surface hardened steel and to discover the optimum wear parameter values such as applied load, sliding distance, sliding velocity and volume fraction of reinforcement to reduce the specific wear rate. The composite specimens were fabricated by liquid metallurgy route by varying the volume fraction of solid lubricant particles and prepared as per American Society for Testing of Materials (ASTM) G99-95. The experiments were carried out based on Taguchi design of experiments technique with L27 orthogonal array. The wear tests were conducted in pin-on disc wear testing machine for different loads - 20N, 40N and 60N, sliding velocities - 2.09m/s, 2.62 m/s and 3.14m/s and sliding distances of 600m, 1200m and 1800m in unlubricated conditions. The significant influence of wear parameters on sliding wear, interactions and optimum combination of wear parameter values to minimize the wear rate were obtained by signal-to-noise (S/N) ratio and analysis of variance (ANOVA). The results demonstrated that inclusion of tungsten disulfide particles decreased the wear rate of bronze and also the increases in amount of secondary phase increase the wear resistance of composites. The effect of solid lubricant particle on interfacial temperature was also studied and reported. It was found that percentage of solid lubricant and load are the most significant factors influencing the friction and wear properties of composites. The results revealed that, WS2 particle reinforced bronze matrix composites were the potential component can be replaced for pure bronze products in wear resistance applications.

Effect of heat treatment on tribological behavior of zinc aluminum alloy reinforced with graphite and SIC particles for journal bearing

2015 ◽  
Vol 67 (4) ◽  
pp. 292-300 ◽  
Author(s):  
TS Kiran ◽  
M Prasannakumar ◽  
S Basavarajappa ◽  
BM Viswanatha
Keyword(s):  
Heat Treatment ◽  
Room Temperature ◽  
Wear Behavior ◽  
Base Alloy ◽  
Dry Sliding Wear ◽  
Wear Volume ◽  
Dry Sliding ◽  
Content Type ◽  
Casting Technique ◽  
Heat Treated

Purpose – The purpose of the paper is to study the dry sliding wear behavior of as-cast and heat-treated zinc-aluminum (ZA-27) alloy, reinforced with silicon carbide and graphite particles. Design/methodology/approach – The alloy and composite samples were prepared with stir casting technique. Heat treatment was carried out for samples at a temperature of 370°C followed by quenching in water at room temperature. Subsequently, the heat-treated samples were aged at 180°C and quenched in water at room temperature. The wear tests were carried using pin-on-disc apparatus at room temperature at different applied loads, sliding speed and sliding distance. Findings – The wear volume loss of as-cast samples was more compared with heat treated samples. Composites exhibited improved wear resistance than base alloy. Originality/value – Hybrid metal matrix composites with heat treatment has exhibited superior wear behavior in dry sliding conditions.

Dry Sliding Wear of As-Cast and Thermomechanically Processed Low Chromium White Cast Iron

2013 ◽  
Vol 797 ◽  
pp. 725-730
Author(s):  
Xing Jian Gao ◽  
Qi Zhang ◽  
Dong Bin Wei ◽  
Si Hai Jiao ◽  
Zheng Yi Jiang
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Thermomechanical Treatment ◽  
Sliding Wear ◽  
White Cast Iron ◽  
Wear Behavior ◽  
Dry Sliding Wear ◽  
Dry Sliding ◽  
Low Carbon ◽  
Wear Process

This investigation attempts to improve the wear resistance of low chromium white cast iron (LCCI) by thermomechanical treatment. The thermomechanical treatment of the brittle LCCI with crack-free was successfully carried out by bonding it with a ductile low carbon steel firstly. Afterwards the dry sliding wear behavior of as-cast (LCCI-A) and thermomechanically processed (LCCI-B) samples was studied using a pin-on-disc apparatus under different test conditions. The microstructural examination shows that the refined supercooled austenite and plenty of secondary carbides in LCCI-B replaced the original microstructure of martensite and retained austenite with network carbide in LCCI-A. This significant evolution is beneficial to form and stabilise the oxide layer on the substrate, which makes the oxidational wear rather than abrasive wear or delamination dominating the wear process so that the improvement of the wear resistance of LCCI was achieved by hot working.

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