Condensation Heat Transfer on Two-Tier Superhydrophobic Surfaces

2012 ◽  
Author(s):  
Jiangtao Cheng ◽  
Aref Vandadi ◽  
Chung-Lung Chen
Keyword(s):  
Heat Transfer ◽  
Hydrophobic Surface ◽  
High Heat ◽  
Condensation Heat Transfer ◽  
Superhydrophobic Surfaces ◽  
Environmental Scanning ◽  
High Heat Flux ◽  
Textured Surface ◽  
Wenzel State ◽  
Moisture Condensation

Superhydrophobic surfaces exhibit large contact angle (> 150°) and small hysteresis (< 5°) which facilitate liquid transport and are expected to enhance condensation heat transfer on the surfaces. By growing short carbon nanotubes (CNTs) on an array of microposts etched on a silicon wafer, we formed a two-tier multiscale texture mimicking the surface structure of lotus leaves. Compared to one-tier microtexture which energetically favors the Wenzel state, the two-tier texture with micro/nano-scale roughness favors the Cassie state, the desired superhydrophobic state. Using an environmental scanning electron microscope (ESEM), we investigated moisture condensation on the fluoropolymer-coated two-tier texture and we have observed continuous dropwise condensation on the engineered superhydrophobic surface. However, in a customer-designed vapor chamber our condensation measurements indicate that a film layer of condensate in Wenzel state was formed on the textured surface. In particular, due to the filmwise condensation, the condensation heat transfer coefficient of the lotus-leaf-like surface is lower than that of a smooth hydrophobic surface especially under high heat flux situations.

Dropwise Condensation on Superhydrophobic Microporous Wick Structures

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Sean H. Hoenig ◽  
Richard W. Bonner
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Contact Angle ◽  
Droplet Size ◽  
Copper Powder ◽  
Contact Angle Hysteresis ◽  
High Heat ◽  
Superhydrophobic Surfaces ◽  
High Heat Flux ◽  
Sintered Copper

Previous research in dropwise condensation (DWC) on rough microtextured superhydrophobic surfaces has demonstrated evidence of high heat transfer enhancement compared to smooth hydrophobic surfaces. In this study, we experimentally investigate the use of microporous sintered copper powder on copper substrates coated with a thiol-based self-assembled monolayer to attain enhanced DWC for steam in a custom condensation chamber. Although microtextured superhydrophobic surfaces have shown advantageous droplet growth dynamics, precise heat transfer measurements are underdeveloped at high heat flux. Sintered copper powder diameters from 4 μm to 119 μm were used to investigate particle size effects on heat transfer. As powder diameter decreased, competing physical factors led to improved thermal performance. At consistent operating conditions, we experimentally demonstrated a 23% improvement in the local condensation heat transfer coefficient for a superhydrophobic 4 μm diameter microporous copper powder surface compared to a smooth hydrophobic copper surface. For the smallest powders observed, this improvement is primarily attributed to the reduction in contact angle hysteresis as evidenced by the decrease in departing droplet size. Interestingly, the contact angle hysteresis of sessile water droplets measured in air is in contradiction with the departing droplet size observations made during condensation of saturated steam. It is evident that the specific design of textured superhydrophobic surfaces has profound implications for enhanced condensation in high heat flux applications.

Heat Transfer in a Surfactant Drag-Reducing Solution—A Comparison With Predictions for Laminar Flow

2005 ◽  
Vol 128 (6) ◽  
pp. 557-563 ◽  
Author(s):  
Paul L. Sears ◽  
Libing Yang
Keyword(s):  
Heat Transfer ◽  
Laminar Flow ◽  
Reynolds Numbers ◽  
High Heat ◽  
High Heat Flux ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Nusselt Numbers ◽  
Drag Reducing Additive ◽  
Good Agreement

Heat transfer coefficients were measured for a solution of surfactant drag-reducing additive in the entrance region of a uniformly heated horizontal cylindrical pipe with Reynolds numbers from 25,000 to 140,000 and temperatures from 30to70°C. In the absence of circumferential buoyancy effects, the measured Nusselt numbers were found to be in good agreement with theoretical results for laminar flow. Buoyancy effects, manifested as substantially higher Nusselt numbers, were seen in experiments carried out at high heat flux.

Experimental Study on Heat Transfer Augmentation for High Heat Flux Removal in Rib-Roughened Narrow Channels

1998 ◽  
Vol 35 (9) ◽  
pp. 671-678 ◽  
Author(s):  
Md. Shafiqul ISLAM ◽  
Ryutaro HINO ◽  
Katsuhiro HAGA ◽  
Masanori MONDE ◽  
Yukio SUDO
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Heat Flux ◽  
High Heat ◽  
High Heat Flux ◽  
Narrow Channels ◽  
Heat Transfer Augmentation ◽  
Rib Roughened

Development of Cooling System for a Large Area at High Heat Flux by Using Flow Boiling in Narrow Channels

2009 ◽  
Author(s):  
Shinichi Miura ◽  
Yukihiro Inada ◽  
Yasuhisa Shinmoto ◽  
Haruhiko Ohta
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Rate ◽  
Mass Velocity ◽  
Cooling System ◽  
Volumetric Flow Rate ◽  
High Heat ◽  
High Heat Flux ◽  
Gap Size ◽  
Heated Channel

Advance of an electronic technology has caused the increase of heat generation density for semiconductors densely integrated. Thermal management becomes more important, and a cooling system for high heat flux is required. It is extremely effective to such a demand using flow boiling heat transfer because of its high heat removal ability. To develop the cooling system for a large area at high heat flux, the cold plate structure of narrow channels with auxiliary unheated channel for additional liquid supply was devised and confirmed its validity by experiments. A large surface of 150mm in heated length and 30mm in width with grooves of an apex angle of 90 deg, 0.5mm depth and 1mm in pitch was employed. A structure of narrow rectangular heated channel between parallel plates with an unheated auxiliary channel was employed and the heat transfer characteristics were examined by using water for different combinations of gap sizes and volumetric flow rates. Five different liquid distribution modes were tested and their data were compared. The values of CHF larger than 1.9×106W/m2 for gap size of 2mm under mass velocity based on total volumetric flow rate and on the cross section area of main heated channel 720kg/m2s or 1.7×106W/m2 for gap size of 5mm under 290kg/m2s were obtained under total volumetric flow rate 4.5×10−5m3/s regardless of the liquid distribution modes. Under several conditions, the extensions of dry-patches were observed at the upstream location of the main heated channel resulting burnout not at the downstream but at the upstream. High values of CHF larger than 2×106W/m2 were obtained only for gap size of 2mm. The result indicates that higher mass velocity in the main heated channel is more effective for the increase in CHF. It was clarified that there is optimum flow rate distribution to obtain the highest values of CHF. For gap size of 2mm, high heat transfer coefficient as much as 7.4×104W/m2K were obtained at heat flux 1.5×106W/m2 under mass velocity 720kg/m2s based on total volumetric flow rate and on the cross section area of main heated channel. Also to obtain high heat transfer coefficient, it is more useful to supply the cooling liquid from the auxiliary unheated channel for additional liquid supply in the transverse direction perpendicular to the flow in the main heated channel.

Study on onset of nucleate boiling with screw tube for fusion reactor application

2021 ◽  
Author(s):  
Ji Hwan Lim ◽  
Minkyu Park
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Flow Boiling ◽  
Nucleate Boiling ◽  
High Heat ◽  
Transfer Mechanism ◽  
High Heat Flux ◽  
Heat Transfer Mechanism ◽  
System Parameters ◽  
Smooth Tubes

Abstract The onset of nucleate boiling (ONB) is the point at which the heat transfer mechanism in fluids changes and is one of the thermo-hydraulic factors that must be considered when establishing a cooling system operation strategy. Because the high heat flux of several MW/m2, which is loaded within a tokamak, is applied under a one-side heating condition, it is necessary to determine a correlative relation that can predict ONB under special heating conditions. In this study, the ONB of a one-side-heated screw tube was experimentally analyzed via a subcooled flow boiling experiment. The helical nut structure of the screw tube flow path wall allows for improved heat transfer performance relative to smooth tubes, providing a screw tube with a 53.98% higher ONB than a smooth tube. The effects of the system parameters on the ONB heat flux were analyzed based on the changes in the heat transfer mechanism, with the results indicating that the flow rate and degree of subcooling are proportional to the ONB heat flux because increasing these factors improves the forced convection heat transfer and increases the condensation rate, respectively. However, it was observed that the liquid surface tension and latent heat decrease as the pressure increases, leading to a decrease in the ONB heat flux. An evaluation of the predictive performance of existing ONB correlations revealed that most have high error rates because they were developed based on ONB experiments on micro-channels or smooth tubes and not under one-side high heat load conditions. To address this, we used dimensional analysis based on Python code to develop new ONB correlations that reflect the influence of system parameters.

Heat Transfer Enhancement in Compact Phase Change Microchannel Heat Exchangers for High Flux Laser Diodes

2018 ◽  
Author(s):  
Jensen Hoke ◽  
Todd Bandhauer ◽  
Jack Kotovsky ◽  
Julie Hamilton ◽  
Paul Fontejon
Keyword(s):  
Heat Transfer ◽  
Heat Flux ◽  
Phase Change ◽  
Flow Boiling ◽  
Laser Diodes ◽  
High Heat ◽  
Heat Fluxes ◽  
High Heat Flux ◽  
Maximum Heat ◽  
Average Maximum

Liquid-vapor phase change heat transfer in microchannels offers a number of significant advantages for thermal management of high heat flux laser diodes, including reduced flow rates and near constant temperature heat rejection. Modern laser diode bars can produce waste heat loads >1 kW cm−2, and prior studies show that microchannel flow boiling heat transfer at these heat fluxes is possible in very compact heat exchanger geometries. This paper describes further performance improvements through area enhancement of microchannels using a pyramid etching scheme that increases heat transfer area by ∼40% over straight walled channels, which works to promote heat spreading and suppress dry-out phenomenon when exposed to high heat fluxes. The device is constructed from a reactive ion etched silicon wafer bonded to borosilicate to allow flow visualization. The silicon layer is etched to contain an inlet and outlet manifold and a plurality of 40μm wide, 200μm deep, 2mm long channels separated by 40μm wide fins. 15μm wide 150μm long restrictions are placed at the inlet of each channel to promote uniform flow rate in each channel as well as flow stability in each channel. In the area enhanced parts either a 3μm or 6μm sawtooth pattern was etched vertically into the walls, which were also scalloped along the flow path with the a 3μm periodicity. The experimental results showed that the 6μm area-enhanced device increased the average maximum heat flux at the heater to 1.26 kW cm2 using R134a, which compares favorably to a maximum of 0.95 kw cm2 dissipated by the plain walled test section. The 3μm area enhanced test sections, which dissipated a maximum of 1.02 kW cm2 showed only a modest increase in performance over the plain walled test sections. Both area enhancement schemes delayed the onset of critical heat flux to higher heat inputs.

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