Numerical Analysis of a Gas Turbine Using Bio-Ethanol

Author(s):  
J. Arturo Alfaro-Ayala ◽  
Armando Gallegos-Muñoz ◽  
Alejandro Zaleta-Aguilar ◽  
Victor Hugo Rangel Hernandez ◽  
Alfonso Campos-Amezcua

The change of the fuel to a bio-fuel in a gas turbine combustor is a defiant challenge due to there is not enough information about the thermal behavior into the combustor, even there is not information about the change of conventional fuel used. In these sense, a numerical analysis using Natural Gas, Diesel and Bio-Ethanol is presented. The results show a significant reduction of the Turbine Inlet Temperature (TIT) when the diesel and bio-ethanol are used in the gas turbine combustor (TITNatural Gas = 1,262.24 K, TITDiesel = 1,204.67 K and TITBio-ethanol = 918.24 K). This leads to an increment of the diesel and bio-fuel mass flow rate in order to reach the allowable condition of the gas turbine combustor. As it is well known, the reduction of the TIT means a reduction of the output power of the gas turbine, thus to avoid this, the increase of bio-ethanol was about 255.5% and diesel was about 112.2% (considering 3.6 kg/s of fuel as the full load). This paper gives an attempt to discover the viability to use bio-fuels in gas turbines from the thermal-fluid dynamic standpoint.

Author(s):  
Oliver Lammel ◽  
Harald Schu¨tz ◽  
Guido Schmitz ◽  
Rainer Lu¨ckerath ◽  
Michael Sto¨hr ◽  
...  

In this contribution, an overview of the progress in the design of an enhanced FLOX® burner is given. A fuel flexible burner concept was developed to fulfill the requirements of modern gas turbines: high specific power density, high turbine inlet temperature, and low NOx emissions. The basis for the research work is numerical simulation. With the focus on pollutant emissions a detailed chemical kinetic mechanism is used in the calculations. A novel mixing control concept, called HiPerMix®, and its application in the FLOX® burner is presented. In view of the desired operational conditions in a gas turbine combustor this enhanced FLOX® burner was manufactured and experimentally investigated at the DLR test facility. In the present work experimental and computational results are presented for natural gas and natural gas + hydrogen combustion at gas turbine relevant conditions and high adiabatic flame temperatures (up to Tad = 2000 K). The respective power densities are PA = 13.3 MW/m2/bar (NG) and PA = 14.8 MW/m2/bar (NG + H2) satisfying the demands of a gas turbine combustor. It is demonstrated that the combustion is complete and stable and that the pollutant emissions are very low.


Author(s):  
Oliver Lammel ◽  
Harald Schütz ◽  
Guido Schmitz ◽  
Rainer Lückerath ◽  
Michael Stöhr ◽  
...  

In this contribution, an overview of the progress in the design of an enhanced FLOX® burner is given. A fuel flexible burner concept was developed to fulfill the requirements of modern gas turbines: high specific power density, high turbine inlet temperature, and low NOx emissions. The basis for the research work is numerical simulation. With the focus on pollutant emissions, a detailed chemical kinetic mechanism is used in the calculations. A novel mixing control concept, called HiPerMix®, and its application in the FLOX® burner are presented. In view of the desired operational conditions in a gas turbine combustor, this enhanced FLOX® burner was manufactured and experimentally investigated at the DLR test facility. In the present work, experimental and computational results are presented for natural gas and natural gas+hydrogen combustion at gas turbine relevant conditions and high adiabatic flame temperatures (up to Tad=2000 K). The respective power densities are PA=13.3 MW/m2 bar (natural gas (NG)) and PA=14.8 MW/m2 bar(NG+H2), satisfying the demands of a gas turbine combustor. It is demonstrated that the combustion is complete and stable and that the pollutant emissions are very low.


Author(s):  
Keisuke Makino ◽  
Ken-Ichi Mizuno ◽  
Toru Shimamori

NGK Spark Plug Co., Ltd. has been developing various silicon nitride materials, and the technology for fabricating components for ceramic gas turbines (CGT) using theses materials. We are supplying silicon nitride material components for the project to develop 300 kW class CGT for co-generation in Japan. EC-152 was developed for components that require high strength at high temperature, such as turbine blades and turbine nozzles. In order to adapt the increasing of the turbine inlet temperature (TIT) up to 1,350 °C in accordance with the project goals, we developed two silicon nitride materials with further unproved properties: ST-1 and ST-2. ST-1 has a higher strength than EC-152 and is suitable for first stage turbine blades and power turbine blades. ST-2 has higher oxidation resistance than EC-152 and is suitable for power turbine nozzles. In this paper, we report on the properties of these materials, and present the results of evaluations of these materials when they are actually used for CGT components such as first stage turbine blades and power turbine nozzles.


Author(s):  
Katsuyoshi Tada ◽  
Kei Inoue ◽  
Tomo Kawakami ◽  
Keijiro Saitoh ◽  
Satoshi Tanimura

Gas-turbine combined-cycle (GTCC) power generation is clean and efficient, and its demand will increase in the future from economic and social perspectives. Raising turbine inlet temperature is an effective way to increase combined cycle efficiency and contributes to global environmental conservation by reducing CO2 emissions and preventing global warming. However, increasing turbine inlet temperature can lead to the increase of NOx emissions, depletion of the ozone layer and generation of photochemical smog. To deal with this issue, MHPS (MITSUBISHI HITACHI POWER SYSTEMS) and MHI (MITSUBISHI HEAVY INDUSTRIES) have developed Dry Low NOx (DLN) combustion techniques for high temperature gas turbines. In addition, fuel flexibility is one of the most important features for DLN combustors to meet the requirement of the gas turbine market. MHPS and MHI have demonstrated DLN combustor fuel flexibility with natural gas (NG) fuels that have a large Wobbe Index variation, a Hydrogen-NG mixture, and crude oils.


Author(s):  
Candy Hernandez ◽  
Vincent McDonell

Abstract Lean-premixed (LPM) gas turbines have been developed for stationary power generation in efforts to reduce emissions due to strict air quality standards. Lean-premixed operation is beneficial as it reduces combustor temperatures, thus decreasing NOx formation and unburned hydrocarbons. However, tradeoffs occur between system performance and turbine emissions. Efforts to minimize tradeoffs between stability and emissions include the addition of hydrogen to natural gas, a common fuel used in stationary gas turbines. The addition of hydrogen is promising for both increasing combustor stability and further reducing emissions because of its wide flammability limits allowing for lower temperature operation, and lack of carbon molecules. Other efforts to increase gas turbine stability include the usage of a non-lean pilot flame to assist in stabilizing the main flame. By varying fuel composition for both the main and piloted flows of a gas turbine combustor, the effect of hydrogen addition on performance and emissions can be systematically evaluated. In the present work, computational fluid dynamics (CFD) and chemical reactor networks (CRN) are created to evaluate stability (LBO) and emissions of a gas turbine combustor by utilizing fuel and flow rate conditions from former hydrogen and natural gas experimental results. With CFD and CRN analysis, the optimization of parameters between fuel composition and main/pilot flow splits can provide feedback for minimizing pollutants while increasing stability limits. The results from both the gas turbine model and former experimental results can guide future gas turbine operation and design.


Author(s):  
Jeffrey N. Phillips ◽  
Richard J. Roby

A screening level study has been carried out to examine the potential of using H2-enriched natural gas to improve the combustion performance of gas turbines. H2 has wider flammability limits and a higher flame speed than methane. Many previous studies have shown that when H2 is added to fuel, more efficient combustion and lower emissions will result. However, to date no commercial attempt has been made to improve the combustion performance of a natural gas-fired gas turbine by supplementing the fuel with H2. Four potential options for supplementing natural gas with H2 have been analyzed. Three of these options use the exhaust heat of the gas turbine either directly or indirectly to partially reform methane. The fourth option uses liquid H2 supplied from an industrial gas producer.


Author(s):  
Minking K. Chyu ◽  
Sin Chien Siw

The performance goal of modern gas turbine engines, both land-base and air-breathing engines, can be achieved by increasing the turbine inlet temperature (TIT). The level of TIT in the near future can reach as high as 1700 °C for utility turbines and over 1900 °C for advanced military engines. Advanced and innovative cooling techniques become one of the crucial major elements supporting the development of modern gas turbines, both land-based and air-breathing engines with continual increment of turbine inlet temperature (TIT) in order to meet higher energy demand and efficiency. This paper discusses state-of-the-art airfoil cooling techniques that are mainly applicable in the mainbody and trailing edge section of turbine airfoil. Potential internal cooling designs for near-term applications based on current manufacturing capabilities are identified. A literature survey focusing primarily on the past four to five years has also been performed.


Author(s):  
Madhavan Poyyapakkam ◽  
John Wood ◽  
Steven Mayers ◽  
Andrea Ciani ◽  
Felix Guethe ◽  
...  

This paper describes a novel lean premixed reheat burner technology suitable for Hydrogen-rich fuels. The inlet temperature for such a combustor is very high and reaction of the fuel/oxidant mixture is initiated through auto-ignition, the delay time for which reduces significantly for Hydrogen-rich fuels in comparison to natural gases. Therefore the residence time available for premixing within the burner is reduced. The new reheat burner concept has been optimized to allow rapid fuel/oxidant mixing, to have a high flashback margin and to limit the pressure drop penalty. The performance of the burner is described, initially in terms of its fluid dynamic properties and then its combustion characteristics. The latter are based upon full-scale high-pressure tests, where results are shown for two variants of the concept, one with a pressure drop comparable to today’s natural gas burners, and the other with a two-fold increase in pressure drop. Both burners indicated that Low NOx emissions, comparable to today’s natural gas burners, were feasible at reheat engine conditions (ca. 20 Bars and ca. 1000C inlet temperature). The higher pressure drop variant allowed a wider operating window. However the achievement of the lower pressure drop burner shows that the targeted Hydrogen-rich fuel (70/30 H2/N2 by volume) can be used within a reheat combustor without any penalty on gas turbine performance.


1974 ◽  
Author(s):  
V. V. Uvarov ◽  
V. S. Beknev ◽  
E. A. Manushin

There are two different approaches to develop the gas turbines for power. One can get some megawatts by simple cycle or by more complex cycle units. Both units require very different levels of turbine inlet temperature and pressure ratio for the same unit capacity. Both approaches are discussed. These two approaches lead to different size and efficiencies of gas turbine units for power. Some features of the designing problems of such units are discussed.


Author(s):  
Tsubura Nishiyama ◽  
Masumi Iwai ◽  
Norio Nakazawa ◽  
Masafumi Sasaki ◽  
Haruo Katagiri ◽  
...  

The seven-year program, designated “Research & Development of Automotive Ceramic Gas Turbine Engine (CGT Program)”, was started in 1990 with the object of demonstrating the advantageous potentials of ceramic gas turbines for automotive use. This CGT Program is conducted by Petroleum Energy Center. The basic engine is a 100kW, single-shaft regenerative engine having turbine inlet temperature of 1350°C and rotor speed of 110000rpm. In the forth year of the program, the engine components were experimentally evaluated and improved in the various test rigs, and the first assembly test including rotating and stationary components, was performed this year under the condition of turbine inlet temperature of 1200°C.


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