An Experimental and Numerical Investigation of Thickness Effect on Cross-Ply GLARE 5 FML Plates Subjected to Ballistic Impact

Author(s):  
A. Seyed Yaghoubi ◽  
B. Liaw

GLARE 5 fiber-metal laminated (FML) plates of dimensions: 152.4 mm × 101.6 mm with various thicknesses, ranging from 1.12 mm up to 4.37 mm, were impacted by a 0.22 caliber bullet-shaped projectile using a high-speed gas gun. A high-speed camera was used to measure the projectile velocity along its ballistic trajectory. The post-impact damage characteristics were evaluated using both nondestructive ultrasonic and destructive mechanical sectioning techniques. Only the contour of the entire damage area could be obtained using ultrasonic C-scan; whereas more details of the damage were provided through the mechanical cross-sectioning technique. As expected, thicker GLARE 5 offered higher impact resistance. It was found that by increasing the specimen thickness, the damage contour increased. In addition, the results showed that for a given specimen thickness, the damage contour was maximized near its ballistic limit velocity. The 3D dynamic nonlinear finite element (FE) software, LS-DYNA, was used to validate the experimental results. Good agreement between experimental and FE results was obtained.

Author(s):  
A. Seyed Yaghoubi ◽  
B. Liaw

In this study, GLARE 5 (3/2) fiber-metal laminated (FML) plates of dimensions: 152.4 mm × 101.6 mm with various stacking sequences, namely: unidirectional [0°4], cross-ply [0°/90°]s, angle-ply [+45°/−45°]s and quasi-isotropic [0°/±45°/90°], were impacted by a 0.22 caliber bullet-shaped projectile using a high-speed gas gun. A high-speed camera was used to measure the projectile velocity along its ballistic trajectory. The post-impact damage in the specimens was evaluated using both nondestructive and destructive techniques. The nondestructive assessment was conducted using an UltraPAC immersion ultrasound system; whereas for the destructive technique the specimens were cut transversely along the impact center using a diamond blade cutting wheel. The results showed that the induced damage in the specimens changed its shape as the prepreg lay-up orientation was altered. The 3D dynamic nonlinear finite element (FE) software, LS-DYNA, was used to validate the experimental results. Good agreement between experimental and FE results was obtained.


Author(s):  
A. Seyed Yaghoubi ◽  
B. Liaw

In this paper, GLARE 5 fiber-metal laminates (FMLs) of two different geometries: 152.4mm×101.6mm (6″×4″) plate and 254mm×25.4mm (10″×1″) beam and with various thicknesses and stacking sequences were impacted by a 0.22 caliber bullet-shaped projectile using a high-speed gas gun. Velocities of the projectile along the ballistic trajectory were measured at different locations. For both geometries, the incident projectile impact velocity versus the residual velocity was plotted and numerically fitted according to the classical Lambert–Jonas equation for the determination of ballistic limit velocity, V50. The results showed that V50 varied in a parabolic trend with respect to the metal volume fraction (MVF) and the specimen thickness for both geometries. It was found that by changing the geometry from a plate to a beam, the ballistic limit velocity increased. On the other hand, changing the stacking sequence had a less pronounced effect on V50 for both geometries. The quasi-isotropic beam and plate specimens offered relatively higher ballistic limit velocities compared to other types of stacking sequences in their own geometrical groups. Furthermore, the cross-ply and unidirectional beam specimens showed relatively higher V50 compared to their plate counterparts. Experimental results showed that the ballistic limit was almost the same for the quasi-isotropic layup FMLs of both plate and beam geometries.


Author(s):  
E. Sevkat ◽  
B. M. Liaw ◽  
F. Delale ◽  
B. B. Raju

This paper presents an experimental and numerical study to estimate ballistic limit velocity, V50, of plain-weave hybrid S2 glass-IM7 graphite fibers/toughened SC-79 resin (cured at 177°C) composite beams. The tests were conducted on hybrid S2 glass-IM7 graphite fibers/toughened SC-79 resin and nonhybrid S2 glass-fiber/toughened SC-79 resin composites beams using high-speed gas-gun. The ballistic impact tests were then modeled using 3-D dynamic nonlinear finite element (FE) code, LS-DYNA, modified with a proposed user-defined nonlinear-orthotropic damage model. The ballistic limit velocities, V50, for both composite beams were then estimated using (a) only experimental tests, (b) combined experimental and numerical tests, (c) FE calculated residual velocities, and (d) FE calculated residual and transferred energies. For each type of composite beams, the parameters for the well-known Lambert-Jones equation were also computed. Good agreement between experimental and numerical results was observed.


2002 ◽  
Vol 124 (4) ◽  
pp. 374-378 ◽  
Author(s):  
C. M. Lawrence Wu ◽  
Robert K. Y. Li ◽  
N. H. Yeung

Isotropic conductive adhesives (ICA) have been considered as replacement materials for lead-tin solder alloys. In this paper, the post-impact shear strength of ICA surface mount (SM) joints was obtained experimentally and compared with that of SM lead-tin joints. The dynamic impact energy was provided in the form of three-point bending on the PCB using equipment called the split Hopkinson bar. Strain rates of over 4000/s were used for the impact bending test. The action of impact bending was used to simulate the effect on the PCB and the interconnection as a result of high energy impact on an electronic equipment. Shear test was then performed to examine the change in strength of the ICA joints as a result of impact damage. It was found that the SM ICA joints failed due to impact at a strain rate just over 4000/s. Microstructural examination carried out using a scanning electron microscope revealed that the interface between the ICA and copper pad on the PCB was the weakest region of the joint.


2018 ◽  
Vol 27 (5) ◽  
pp. 096369351802700 ◽  
Author(s):  
G. Strugala ◽  
M. Landowski ◽  
M. Zaremba ◽  
J. Turowski ◽  
M. Szkodo

This paper discusses the impact resistance of glass-fibre reinforced polymer (GFRP) composites depending on the type of reinforcement – plain or twill weave. The values of impact energy were: 3J, 10J and 15J. Specimens featuring twill weave transferred higher force during the impact as compared with plain weave specimens. It was observed that an increase of impact energy was accompanied by an increase of the disproportion in transferred forces, in favour of twill weave specimens. Impact damage (in both types of weave) occurring as a result of 3J impact was undetectable with active thermography method. The damage area measured by means of active thermography for impact energy values equal to 10J and 15J proved that the type of reinforcement significantly influences the impact resistance of a composite. This has been justified by smaller damage areas with high spot intensity of damage in plain weave specimens and highly dispersed damage with lower intensity in twill weave specimens.


Polymers ◽  
2021 ◽  
Vol 13 (16) ◽  
pp. 2591
Author(s):  
Vasudevan Alagumalai ◽  
Vigneshwaran Shanmugam ◽  
Navin Kumar Balasubramanian ◽  
Yoganandam Krishnamoorthy ◽  
Velmurugan Ganesan ◽  
...  

The present study is aimed at investigating the effect of hybridisation on Kevlar/E-Glass based epoxy composite laminate structures. Composites with 4 mm thickness and 16 layers of fibre (14 layers of E-glass centred and 2 outer layers of Kevlar) were fabricated using compression moulding technique. The fibre orientation of the Kevlar layers had 3 variations (0, 45 and 60°), whereas the E-glass fibre layers were maintained at 0° orientation. Tensile, flexural, impact (Charpy and Izod), interlaminar shear strength and ballistic impact tests were conducted. The ballistic test was performed using a gas gun with spherical hard body projectiles at the projectile velocity of 170 m/s. The pre- and post-impact velocities of the projectiles were measured using a high-speed camera. The energy absorbed by the composite laminates was further reported during the ballistic test, and a computerised tomographic scan was used to analyse the impact damage. The composites with 45° fibre orientation of Kevlar fibres showed better tensile strength, flexural strength, Charpy impact strength, and energy absorption. The energy absorbed by the composites with 45° fibre orientation was 58.68 J, which was 14% and 22% higher than the 0° and 60° oriented composites.


2018 ◽  
Vol 188 ◽  
pp. 01017
Author(s):  
George Bikakis ◽  
Nikolaos Tsigkros ◽  
Emilios Sideridis ◽  
Alexander Savaidis

This article deals with the evaluation of the ballistic resistance of GLARE 4A fiber-metal laminates subjected to high velocity impact by a cylindrical projectile. Important impact variables such as the ballistic limit, the impact load and the absorbed energy time histories are predicted using the ANSYS LS-DYNA software. The simultaneous existence of various impact damage mechanisms, which is unique in fiber-metal laminates, is demonstrated using the numerical results. Each of the mechanisms absorbs a part of the initial impact energy and contributes to the high ballistic impact resistance the materials. With reference to the considered GLARE 4A panels, the behavior of the transient impact load is analyzed and useful conclusions are drawn. It is found that the maximum impact load is applied at the beginning of ballistic impacts, during the initial local indentation of the panels under the projectile. It is substantially higher than the following peak values of the impact force time history. It is revealed that during the beginning of ballistic impacts, the impulse of the collision increases as the thickness of the panels is increased. The work done by the impact load during the local indentation stage is also an increasing function of the panels’ thickness.


2003 ◽  
Vol 125 (1) ◽  
pp. 93-97 ◽  
Author(s):  
C. M. Lawrence Wu ◽  
Robert K. Y. Li ◽  
N. H. Yeung

Isotropic conductive adhesives (ICA) have been considered as replacement materials for lead-tin solder alloys. In this paper, the post-impact shear strength of ICA surface mount (SM) joints was obtained experimentally and compared with that of SM lead-tin joints. The dynamic impact energy was provided in the form of three-point bending on the PCB using equipment called the split Hopkinson bar. Strain rates of over 4000/s were used for the impact bending test. The action of impact bending was used to simulate the effect on the PCB and the interconnection as a result of high energy impact on an electronic equipment. Shear test was then performed to examine the change in strength of the ICA joints as a result of impact damage. It was found that the SM ICA joints failed due to impact at a strain rate just over 4000/s. Microstructural examination carried out using a scanning electron microscope revealed that the interface between the ICA and copper pad on the PCB was the weakest region of the joint.


Author(s):  
Mohammad Alemi-Ardakani ◽  
Abbas S. Milani ◽  
Spiro Yannacopoulos ◽  
David Trudel-Boucher ◽  
Golnaz Shokouhi

Popularity and application of composite materials are increasing in several industries including transportation, construction and aerospace. The mechanical properties of these materials should be known to engineers to be able to design/select new products. Impact resistance is one of the properties which have been studied extensively over the past years and still is an ongoing topic in composites research. Since analytical solutions have not been fully developed for the impact characterization of anisotropic materials, researchers often perform mechanical testing in conjunction with visual inspection methods to investigate the impact behavior of composite materials. The present study shows that flexural toughness can be used as a parameter in the design/material selection stage in the evaluation of pre- and post-impact damage of composite laminates. A series of drop-weight impact tests, using a 200J energy level, were performed on specimens made of four different stacking configurations of TWINTEX® and unidirectional laminates (polypropylene and glass fiber commingled composites) according to ASTM D7136. The damaged areas of the impacted specimens were measured using image analysis. Four-point flexural testing was then carried out, based on ASTM D7264, on both non-impacted and impacted specimens. Damaged area and flexural toughness, along with a set of other commonly used mechanical properties, were selected as measures for damage evaluation. Comparison of results before and after impact and under different criteria showed that in the present case study, visual inspection is not sufficient in predicting the post-impact properties of the tested specimens and can be misleading. On the other hand, flexural toughness could give a much clearer perspective on the extent of post-impact resistance of the specimens.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Yexiong Qi ◽  
Waqar Iqbal ◽  
Runze Shao ◽  
Yanjin Shi

Abstract In this paper, the influence of micro PA66/PU in multi-layered biaxial weft knitted (MBWK) fabric reinforced composites on thermal and impact resistance was studied. The main objective was to investigate the role of micro PA66/PU in terms of improving material performance. The results showed that the addition of micro PA66/PU improved the thermal stability of the MBWK composite. It is observed that the onset degradation temperatures increased by 1.6°C in thermo-gravimetric analysis (TGA) test and the Tg increased by 2.8°C in the dynamic mechanical analysis (DMA) test. Besides, the impact energy absorption of composites increased by 5.3% after the addition of micro PA66/PU. The addition of micro PA66/PU effectively reduced the impact damage area from the failure morphology after impact. In simple words, the addition of micro PA66/PU effectively improves the comprehensive properties of composites.


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