Bolted Joints Modeling Techniques, Analytical, Stochastic and FEA Comparison

Author(s):  
Yosef Amir ◽  
S. Govindarajan ◽  
Saravanakumar Iyyanar

Bolted joints Design analyses are in general, very complex and it is very difficult to find a single technique to study the complete behavior of the bolted joints. The most popular analytical method is the well-known VDI 2230 which addresses most of the cases very well. This analytical method uses extreme values for critical parameter variations and is considered to be conservative, but the quickest method. Stochastic analysis is a more advanced method where variations in critical parameters are modeled as statistical distributions and Monte Carlo simulations allow predicting the behaviors of bolted joints through selective parameter variations. Finite element analysis of bolted joints is another methodology to analyze complex bolted joint designs. Though advances in FE modeling techniques help to model bolted joints more accurately, different failure modes require different modeling techniques. For practical complex bolted joints design analysis, a hybrid of analytical and different FEA models is needed for a full analysis; but a combination of FEA techniques can be used to study any bolted joint in detail for all the failure modes. Hence, it is important to study and understand the limitations of each of the modeling techniques. This paper looks at analytical and stochastic methods of bolted joints as well as three different FEA methods — 3D, Axisymmetric and Beam & Rigid Spider — to study different failure modes. Parametric (DOE) FEA simulation technique for variation parameters bolted joint behavior prediction was investigated; this paper examined the DOE parameter of coefficient of friction. A general case study is used as benchmark for comparison between the techniques and to quantify the advantages and disadvantages of each method.

2021 ◽  
Author(s):  
Qingyuan Lin ◽  
Yong Zhao ◽  
Qingchao Sun ◽  
Kunyong Chen

Abstract Bolted connection is one of the most widely used mechanical connections because of its easiness of installation and disassembly. Research of bolted joints mainly focuses on two aspects: high precision tightening and improvement of anti-loosening performance. The under-head bearing friction coefficient and the thread friction coefficient are the two most important parameters that affect the tightening result of the bolted joint. They are also the most critical parameters that affect the anti-loosening performance of the bolted joint. Coulomb friction model is a commonly used model to describe under-head bearing friction and thread friction, which considers the friction coefficient as a constant independent of normal pressure and relative sliding velocity. In this paper, the viscous effect of the under-head bearing friction and thread friction is observed by measuring the friction coefficient of bolted joints. The value of the friction coefficient increases with the increase of the relative sliding velocity and the decrease of the normal pressure. It is found that the Coulomb viscous friction model can better describe the friction coefficient of bolted joints. Taking into account the dense friction effect, the loosening prediction model of bolted joints is modified. The experimental results show that the Coulomb viscous friction model can better describe the under-head bearing friction coefficient and thread friction coefficient. The model considering the dense effect can more accurately predict the loosening characteristics of bolted joints.


Author(s):  
Raphael Calazans Cardoso ◽  
Brenno Lima Nascimento ◽  
Felipe de Freitas Thompson ◽  
Sandro Griza

The bolted joints sizing procedures shall adequately match the conditions imposed on the joint in service, to ensure high reliability designs. Therefore, this study aims to analyze the load distributions on the bolt when applying external load on bolted joints. Finite element and extensometry analyses as well as analytical calculations were performed in order to compare the magnitude of the joint overall stiffness, with respect to several available theories. The results acquired through the analytical method prescribed in the VDI 2230 standard as well as the finite element and extensometry analyses obtained great accordance. These results indicate that VDI 2230 standard adequately represents the mechanical behavior of the joint and should be used as a guideline for the reliable design of bolted joints subjected to the loading conditions of the present paper.


Author(s):  
Warren Brown ◽  
Nathan Knight

This paper outlines how, under certain scenarios, gaskets may catastrophically blow out of pressure boundary bolted joints. Supporting the observations on industry occurrences of such failures, attempts were made to re-create one of the failure modes in a test set-up. The tests managed to highlight critical factors for blow out of Corrugated Metal with Covering Layer (CMCL) gaskets. A summary of the known industry experience with gasket blow out and the CMCL test results are included in the body of this paper. Conclusions and recommendations for considering these failure modes in both pressure boundary bolted joint design and also risk assessment are made.


2016 ◽  
Vol 26 (1) ◽  
pp. 162-188 ◽  
Author(s):  
Ying Sun ◽  
George Z Voyiadjis ◽  
Weiping Hu ◽  
Fei Shen ◽  
Qingchun Meng

Fatigue and fretting fatigue are the main failure mode in bolted joints when subjected to cyclic load. Based on continuum damage mechanics, an elastic–plastic fatigue damage model and a fretting fatigue damage model are combined to evaluate the fatigue property of bolted joints to cover the two different failure modes arisen at two possible critical sites. The predicted fatigue lives agree well with the experimental results available in the literature. The beneficial effects of clamping force on fatigue life improvement of the bolted joint are revealed: part of the load is transmitted by friction force in the contact interface, and the stress amplitude at the critical position is decreased due to the reduction in the force transmitted by the bolt. The negative effect of fretting damage on the bolted joint is also captured in the simulation.


1997 ◽  
Vol 6 (6) ◽  
pp. 096369359700600 ◽  
Author(s):  
N. Andréasson ◽  
C. P. Mackinlay ◽  
C. Soutis

In this work, the stress results of a two-dimensional finite element (FE) analysis are used to understand failure modes of a bolted joint in low temperature cure CFRP woven laminates loaded in tension and predict the bearing strength. Good agreement with experimentally observed damage modes and strengths is achieved; in some cases the difference is less than 10%.


2015 ◽  
Vol 802 ◽  
pp. 290-294
Author(s):  
Hilton Ahmad ◽  
Mustafa Abbas Abed

Failure modes in composite plates with bolted joint configuration include net-tension, shear-out and bearing failures. Few analytical and numerical approaches in strength prediction frameworks of composite plates with bolted joints were reported in the literatures. Present works are dealing with strength prediction in bearing failure of woven fabric CFRP plates with double lap bolted joint configurations by modeling 3D finite element analysis framework. The pre-processing stage is modeled using commercial ABAQUS CAE package and takes into account all parts interactions, clamping pressure and friction contact. Testing series are following the experimental works found from the literatures with variation of plate width to hole diameter (W/d) ratios and incorporated with finger-tight clamp-up. Hashin failure criterion was implemented as constitutive modeling in current analysis, based on ply-by-ply approaches found to be more appropriate phenomenon in bearing failure. The strength prediction results demonstrated good agreement with all experimental datasets particularly with bearing failures as compared with previously reported work, used stress concentration approach found to be accurate in net-tension failure only.


2020 ◽  
Vol 14 (3) ◽  
pp. 7141-7151 ◽  
Author(s):  
R. Omar ◽  
M. N. Abdul Rani ◽  
M. A. Yunus

Efficient and accurate finite element (FE) modelling of bolted joints is essential for increasing confidence in the investigation of structural vibrations. However, modelling of bolted joints for the investigation is often found to be very challenging. This paper proposes an appropriate FE representation of bolted joints for the prediction of the dynamic behaviour of a bolted joint structure. Two different FE models of the bolted joint structure with two different FE element connectors, which are CBEAM and CBUSH, representing the bolted joints are developed. Modal updating is used to correlate the two FE models with the experimental model. The dynamic behaviour of the two FE models is compared with experimental modal analysis to evaluate and determine the most appropriate FE model of the bolted joint structure. The comparison reveals that the CBUSH element connectors based FE model has a greater capability in representing the bolted joints with 86 percent accuracy and greater efficiency in updating the model parameters. The proposed modelling technique will be useful in the modelling of a complex structure with a large number of bolted joints.


2020 ◽  
Vol 66 (1) ◽  
Author(s):  
Keita Ogawa ◽  
Satoshi Fukuta ◽  
Kenji Kobayashi

Abstract The development of wooden joints possessing high resistance performance has become an important issue for the construction of newer buildings. This study attempts to strengthen the lateral resistance of bolted joints using the previously reported plasticizing technique. This technique consists of two processing stages: incising the surface of the wood using an ultraviolet wavelength short-pulse laser and impregnating the resin into the incised area. This technique makes it possible to plasticize only a local part of the wood surface. Bolted joint specimens were assembled using plasticized wood around the bolt hole, and the lateral tests were conducted. Acrylic monomer and urethane prepolymer were used as the impregnating resins and their incision depths were set as 4 and 10 mm. When the lateral load acted parallel to the grain, changes in the lateral resistance characteristics were observed, especially for the stiffness and yield load. For example, when acryl was used, and the incision depth was 10 mm, an increment of 73% in the yield load was observed, as compared to the non-impregnated specimens. The specimen groups impregnated with acryl exhibited greater changes in their properties than those using urethane. When loaded perpendicular to the grain, an increase in properties were observed; however, these increments were lower than those of the groups loaded parallel to the grain.


2020 ◽  
pp. 002199832097973
Author(s):  
Qijian Liu ◽  
Hu Sun ◽  
Yuan Chai ◽  
Jianjian Zhu ◽  
Tao Wang ◽  
...  

Bearing damage is one of the common failure modes in composite bolted joints. This paper describes the development of an on-site monitoring method based on eddy current (EC) sensing film to monitor the bearing damage in carbon fiber reinforced plastic (CFRP) single-lap bolted joints under tensile testing. Configuration design and operating principles of EC array sensing film are demonstrated. A series of numerical simulations are conducted to analyze the variation of EC when the bearing failure occurs around the bolt hole. The results of damage detection in the horizontal direction and through the thickness direction in the bolt hole with different exciting current directions are presented by the finite element method (FEM). Experiments are performed to prove the feasibility of the proposed EC array sensing film when the bearing failure occurs in CFRP single-lap bolted joints. The results of numerical simulations and experiments indicate that bearing failure can be detected according to the variation of EC in the test specimen.


2021 ◽  
Vol 13 (10) ◽  
pp. 5503
Author(s):  
Roghayeh Sadeghi Pasvisheh ◽  
Marie Anne Eurie Forio ◽  
Long Tuan Ho ◽  
Peter L. M. Goethals

As an “international aquatic ecosystem” in Northern Iran, the Anzali wetland is a nursery for fish and a breeding and wintering area for a wide variety of waterfowl. The wetland is threatened by human activities (deforestation, hunting, tourism, and urbanization), leading to habitat destruction, eutrophication, and sediment accumulation. To stop the degradation and to set up effective protection and restoration in line with the Sustainable Development Goals, scientific insights must be integrated into a practical framework for evidence-based support for policymakers and managers of the Anzali wetland. In this study, the Drivers–Pressure–State–Impact–Response (DPSIR) framework is used as a suitable tool to link human pressures and state changes to derive an overview of the potential impacts. Population growth, intensive agriculture, increased urbanization, and industrialization are the major driving forces that have led to a complex cascade of state changes. For instance, during recent years, water quality deterioration, habitat degradation, and the overgrowth of invasive species in the Anzali wetland watershed have caused negative socio-economic and human health impacts. Integrated and innovative monitoring programs combined with socio-environmental modeling techniques are needed for a more evidence-based management approach as part of a multiresponse strategy for the sustainable development of the wetland system. In this respect, there is a critical gap in useful information concerning biological composition and innovative monitoring methods. Moreover, the relation of biota with human activity and environmental conditions needs to be better quantified. Therefore, ecological modeling techniques based on machine learning and statistics were reviewed for their advantages and disadvantages. The overview of approaches presented here can serve as the basis for scientists, practitioners, and decision-makers to develop and implement evidence-based management programs for the Anzali wetland.


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