An Experimental Study on the Effects of Agitation on Forced-Convection Heat Transfer

Author(s):  
Smita Agrawal ◽  
Terrence W. Simon ◽  
Mark North ◽  
Tianhong Cui

Most active electronics cooling modules are cooled by forced flow driven by a rotating fan. Recently, a piezoelectrically-driven plate driven in a flapping mode has been proposed as a replacement. This fan gives both flow movement and agitation. To raise effectiveness, reduce size, and otherwise meet the demands of future electronics cooling devices, better methods are continually being sought. The present research explores the possibility of using a piezoelectric stack to oscillate blades in a translational mode to agitate the flow in a heat sink channel, thus enhancing heat transfer on the channel walls. The aim is to disrupt the thermal boundary layer while introducing strong pressure gradients and channel vorticity. In the present cooling module design, this agitation is used in conjunction with a rotating fan which provides through-flow. The dimensions of actual heat sink channels are small, making detailed heat transfer measurements difficult and inaccurate. Only global averages can be measured. Thus, a Large Scale Mock-Up (LSMU) heat sink channel was created to document agitation enhancement of heat transfer. The LSMU is a single channel arrangement which simulates one channel of a 26-channel heat sink being developed. Results from it complement actual-scale experiments in single and multiple channels. With the LSMU, the effect of frequency and amplitude of agitation on heat transfer along different sections of the channel are assessed. At lower velocities of agitation, the heat transfer coefficient is mainly governed by the velocity of agitation (frequency times amplitude) irrespective of the value of frequency or amplitude. However, at higher velocities, amplitude seems to be somewhat more important than frequency in enhancing heat transfer. The results of the present study show strong effectiveness of plate agitators.

Author(s):  
Youmin Yu ◽  
Terrence Simon ◽  
Min Zhang ◽  
Taiho Yeom ◽  
Mark North ◽  
...  

Air-cooled heat sinks prevail in microelectronics cooling due to their high reliability, low cost, and simplicity. But, their heat transfer performance must be enhanced if they are to compete for high-flux applications with liquid or phase-change cooling. Piezoelectrically-driven agitators and synthetic jets have been reported as good options in enhancing heat transfer of surfaces close to them. This study proposes that agitators and synthetic jets be integrated within air-cooled heat sinks to significantly raise heat transfer performance. A proposed integrated heat sink has been investigated experimentally and with CFD simulations in a single channel heat sink geometry with an agitator and two arrays of synthetic jets. The single channel unit is a precursor to a full scale, multichannel array. The agitator and the jet arrays are separately driven by three piezoelectric stacks at their individual resonant frequencies. The experiments show that the combination of the agitator and synthetic jets raises the heat transfer coefficient of the heat sink by 80%, compared with channel flow only. The 3D computations show similar enhancement and agree well with the experiments. The numerical simulations attribute the heat transfer enhancement to the additional air movement generated by the oscillatory motion of the agitator and the pulsating flow from the synthetic jets. The component studies reveal that the heat transfer enhancement by the agitator is significant on the fin side and base surfaces and the synthetic jets are most effective on the fin tips.


Author(s):  
Smita Agrawal ◽  
Longzhong Huang ◽  
Terrence Simon ◽  
Mark North ◽  
Tianhong Cui

Fan-driven throughflow is frequently used for convective cooling of electronics. Channels with walls behaving like fins are common. In the present study, the flow inside the channels is agitated by means of translationally oscillating plates called agitators. Effectiveness of agitation by oscillating blades is found to be dependent on the channel width, a parameter studied herein. Heat sinks having narrower channels have a greater number of channels in total for the fixed size of heat sink and therefore greater heat transfer area than heat sinks with wider channels. Thus, with the same channel height, as the aspect ratio increases, channel width decreases, and it is found that opportunities for agitation are reduced and the generated turbulence is more strongly damped, thus reducing heat transfer coefficients. A study was carried out to find direction toward an optimal number of channels for a given heat sink using the agitation strategy. As part of the study, fluid damping and power consumption to drive the agitator assembly were addressed. The study was done numerically using ANSYS FLUENT on a representative single channel of the heat sink and the results were extended to the full size, multiple-channel heat sink system. Recommendations for moving toward an optimum geometry, based on thermal performance and agitator power are made.


2019 ◽  
Vol 136 ◽  
pp. 05014
Author(s):  
Zhangyang Kang ◽  
Zhaoyang Lu ◽  
Xin Deng ◽  
Qiongqiong Yao

A numerical study of heat and mass transfer characteristics of a two-inlet PV/T air collector is performed. The influence of thermal characteristics and efficiency is investigated as the area ratios of inlet and outlet of the single channel with two inlets are changed. The design of the two-inlet PV/T air collector can avoid the poor heat transfer conditions of the single inlet PV/T air collector and improve the total photo-thermal efficiency. When the inlet/outlet cross-sectional area ratio is reduced, the inlet air from the second inlet enhances the convection heat transfer in the second duct and the temperature distribution is more uniform. As the cross-sectional area of the second inlet increase, the maximum heat exchange amount of the two-inlet PV/T air collector occurs between the inlet and outlet cross-sectional area ratio L=0.645 and L=0.562.


1990 ◽  
Vol 112 (3) ◽  
pp. 234-240 ◽  
Author(s):  
G. L. Lehmann ◽  
S. J. Kosteva

An experimental study of forced convection heat transfer is reported. Direct air cooling of an electronics packaging system is modeled by a channel flow, with an array of uniformly sized and spaced elements attached to one channel wall. The presence of a single or complete row of longitudinally finned heat sinks creates a modified flow pattern. Convective heat transfer rates at downstream positions are measured and compared to that of a plain array (no heat sinks). Heat transfer rates are described in terms of adiabatic heat transfer coefficients and thermal wake functions. Empirical correlations are presented for both variations in Reynolds number (5000 < Re < 20,000) and heat sink geometry. It is found that the presence of a heat sink can both enhance and degrade the heat transfer coefficient at downstream locations, depending on the relative position.


Author(s):  
Ribhu Bhatia ◽  
Sambit Supriya Dash ◽  
Vinayak Malhotra

Abstract Systematic experimentation was carried out on forced convection heat transfer apparatus under varying non-linear flow conditions to understand the energy transfer as heat, with the purpose of enhancing performance of numerous engineering applications. Plate orientations, types of enclosures (solid, meshed, perforated), flow velocity variations etc. are taken as governing parameters to effect convective heat transfer phenomenon which is perceived as deviations in value of heat transfer coefficient. RV zonal system is utilized to simplify the fundamental understanding of heat transfer coefficient variation with surface orientation under varying flow field. The objectives of this work are as follows: 1) To establish relative effectiveness of forced convective heat transfer under varying flow field. 2) To investigate the implications of varying shapes and sizes of perforations on confined forced convective heat transfer. To understand the controlling mechanism and role of key controlling parameters.


Energies ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 4046
Author(s):  
Ram Adhikari ◽  
Dawood Beyragh ◽  
Majid Pahlevani ◽  
David Wood

Light-emitting diode (LED) grow lights are increasingly used in large-scale indoor farming to provide controlled light intensity and spectrum to maximize photosynthesis at various growth stages of plants. As well as converting electricity into light, the LED chips generate heat, so the boards must be properly cooled to maintain the high efficiency and reliability of the LED chips. Currently, LED grow lights are cooled by forced convection air cooling, the fans of which are often the points of failure and also consumers of a significant amount of power. Natural convection cooling is promising as it does not require any moving parts, but one major design challenge is to improve its relatively low heat transfer rate. This paper presents a novel heat sink design for natural convection cooling of LED grow lights. The new design consists of a large rectangular fin array with openings in the base transverse to the fins to increase air flow, and hence the heat transfer. Numerical simulations and experimental testing of a prototype LED grow light with the new heat sink showed that openings achieved their intended purpose. It was found that the new heat sink can transfer the necessary heat flux within the safe operating temperature range of LED chips, which is adequate for cooling LED grow lights.


As a first approximation, to calculate the variation of flame temperature ( Y ) with distance ( X ) along a slowly burning flame, the flame is taken to consist of a central stream or jet of fuel which enters at the temperature ( T ) of the heat sink and entrains combustion air at a rate constant with respect to X . This entrained air is assumed to react rapidly with the fuel stream and the products of the reactions remain in the fuel stream, so that the temperature ( Y ) of the latter rises at a rate dY/dX which falls off as the heat capacity of this stream increases. When there is no heat loss from the fuel jet the temperature-distance curve is shown to be a rectangular hyperbola. The curvature at any point of the hyperbola increases as ( q ), the ratio of the heat capacity of the initial fuel stream to that of the final combustion products, decreases. In other cases heat transfer is supposed to take place by convection (α [ Y ─ T ]) orradiation (α [ Y 4 ─ T 4 ]) between the fuel jet and the heat sink with a heat-transfer coefficient which is assumed to be constant for a cylindrical flame and proportional to distance from the inlet for a conical flame. It is shown that in the case of the cylindrical flame the flame temperature must increase monotonically until combustion is complete, whereas the temperature in the conical flame can begin to fall off at an earlier stage. In the case of convection-heat transfer the shape of the temperature-distance curve is dependent only on ( q ) and on the ratio L/L 0 (where L ═ length for all combustion air to be entrained and L 0 ═ length in which all the combustion energy would be transferred to the surroundings if the flame remained at the adiabatic combustion temperature T a ). With radiative heat transfer the shape of the curves depends on ( q ) and L/L 0 but also on the ratio T/T a .


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