Inner Phase Change Behavior of Small Liquid Droplet on Heated Solid Surface

Author(s):  
Gui Lu ◽  
Yuan-Yuan Duan ◽  
Xiao-Dong Wang

An experimental investigation was conducted to visually observe the transient boiling in an individual water droplet on different heated solid surfaces, covering the free surface evaporation, nucleate, transition and spheroidal boiling regime. Diversified bubble dynamics, phase change and heat transfer behaviors for different boiling regimes of droplet were discussed in present work. In nucleate boiling regime, plenty nucleate bubbles with uniform diameters were confined within the bottom of the droplet, enhancing the heat transfer and cooling performance. The surface properties had great effects on the bubble dynamics in this regime. In the transition boiling regime, the phase change behaviors of a droplet displayed a cyclical process, restricted, sole-bubble and metastable cyclical styles were observed in the experiments. A vapor film between the droplet and surface exists in the spheroidal boiling regime, leading to the random movement of droplet above the heated surface and prolonging the lifetime of droplet significantly.

Author(s):  
Lu Gui ◽  
Xiao-Feng Peng ◽  
Xiao-Dong Wang

An experimental investigation was conducted to visually observe the transitional boiling in an individual water droplet on heated solid surfaces, with temperature ranging from 120°C to 160°C. Using a high-speed video imaging system, the dynamical process of the evaporation and boiling behavior of a droplet was recorded. Infrared ray temperature measurement technique was employed to investigate the instantaneous characteristics of heat transfer as the droplet was boiled. In the transition boiling regime, the phase change behavior of a droplet displayed a cyclical process. Restricted cyclical, sole-bubble cyclical and metastable cyclical styles were observed as the surface temperature increased.


Author(s):  
Emilio Baglietto ◽  
Etienne Demarly ◽  
Ravikishore Kommajosyula

Advancement in the experimental techniques have brought new insights into the microscale boiling phenomena, and provide the base for a new physical interpretation of flow boiling heat transfer. A new modeling framework in Computational Fluid Dynamics has been assembled at MIT, and aims at introducing all necessary mechanisms, and explicitly tracks: (1) the size and dynamics of the bubbles on the surface; (2) the amount of microlayer and dry area under each bubble; (3) the amount of surface area influenced by sliding bubbles; (4) the quenching of the boiling surface following a bubble departure and (5) the statistical bubble interaction on the surface. The preliminary assessment of the new framework is used to further extend the portability of the model through an improved formulation of the force balance models for bubble departure and lift-off. Starting from this improved representation at the wall, the work concentrates on the bubble dynamics and dry spot quantification on the heated surface, which governs the Critical Heat Flux (CHF) limit. A new proposition is brought forward, where Critical Heat Flux is a natural limiting condition for the heat flux partitioning on the boiling surface. The first principle based CHF is qualitatively demonstrated, and has the potential to deliver a radically new simulation technique to support the design of advanced heat transfer systems.


2006 ◽  
Vol 129 (2) ◽  
pp. 114-123
Author(s):  
Chen-li Sun ◽  
Van P. Carey

In this study, boiling experiments were conducted with 2-propanol/water mixtures in confined gap geometry under various levels of gravity. The temperature field created within the parallel plate gap resulted in evaporation over the portion of the vapor-liquid interface of the bubble near the heated surface, and condensation near the cold surface. Full boiling curves were obtained and two boiling regimes—nucleate boiling and pseudofilm boiling—and the transition condition, the critical heat flux (CHF), were identified. The observations indicated that the presence of the gap geometry pushed the nucleate boiling regime to a lower superheated temperature range, resulting in correspondingly lower heat flux. With further increases of wall superheat, the vapor generated by the boiling process was trapped in the gap to blanket the heated surface. This caused premature occurrence of CHF conditions and deterioration of heat transfer in the pseudo-film boiling regime. The influence of the confined space was particularly significant when greater Marangoni forces were present under reduced gravity conditions. The CHF value of x (molar fraction)=0.025, which corresponded to weaker Marangoni forces, was found to be greater than that of x=0.015 with a 6.4mm gap.


Author(s):  
Vijaykumar Sathyamurthi ◽  
Debjyoti Banerjee

Heat transfer in subcooled pool boiling on nano-textured surfaces is reported in this study. Silicon wafers coated with Multiwalled Carbon Nanotubes (MWCNT) forests 9 microns (Type-A), and 25 microns (Type-B) in height and 8–15 nm in diameter with a randomized pitch of 16–30 nm, form the test surfaces. The test fluid is a fluoroinert (PF-5060, Manufacturer: 3M Co.) with a boiling point of 56°C. The test rig is of the constant heat flux type. Heat transfer enhancement of approximately 1.3 to 32% is observed in the nucleate boiling regime for Type-A at subcooling levels of 20°C. Type-B CNT shows an enhancement of about 13–30% in the nucleate boiling regime for 20°C subcooling. Digital images acquired during the tests show increased nucleation occurring on surfaces coated with MWCNT. Potential factors that could explain the observed heat transfer enhancement are: the enhanced surface area (nano-fin effect), disruption of the “microlayer” region in nucleate boiling, an increase in the size of cold-spots and the high thermal conductivity of MWCNT.


2005 ◽  
Author(s):  
X. D. Wang ◽  
G. Lu ◽  
X. F. Peng ◽  
B. X. Wang

A visual study was conducted to investigate the evaporation and nucleate boiling of a water droplet on heated copper, aluminum, or stainless surfaces with temperature ranging from 50°C to 112°C. Using a high-speed video imaging system, the dynamical process of the evaporation of a droplet was recoded to measure the transient variation of its diameter, height, and contact angle. When the contact temperature was lower than the saturation temperature, the evaporation was in film evaporation regime, and the evaporation could be divided into two stages. When the surface temperature was higher than the saturation temperature, the nucleate boiling was observed. The dynamical behavior of nucleation, bubble dynamics droplet were detail observed and discussed. The linear relationships of the average heat flux vs. temperature of the heated surfaces were found to hold for both the film evaporation regime and nucleate boiling regime. The different slopes indicated their heat transfer mechanism was distinct, the heat flux decreased in the nucleate boiling regime more rapidly than in the film evaporation due to the strong interaction between the bubbles.


2015 ◽  
Vol 25 (5) ◽  
pp. 1214-1230 ◽  
Author(s):  
Tao Sun ◽  
Weizhong Li ◽  
Bo Dong

Purpose – The purpose of this paper is to test the feasibility of lattice Boltzmann method (LBM) for numerical simulation of nucleate boiling and transition boiling. In addition, the processes of nucleate and transition boiling on vertical wall are simulated. The heat transfer mechanism is discussed based on the evolution of temperature field. Design/methodology/approach – In this paper, nucleate boiling and transition boiling are numerically investigated by LBM. A lattice Boltzmann (LB) multiphase model combining with a LB thermal model is used to predict the phase-change process. Findings – Numerical results are in good agreement with existing experimental results. Numerical results confirm the feasibility of the hybrid LBM for direct simulations of nucleate and transition boiling. The data exhibit correct parametric dependencies of bubble departure diameter compared with experimental correlation and relevant references. Research limitations/implications – All the simulations are performed in two-dimensions in this paper. In the future work, the boiling process will be simulated in three-dimensional. Practical implications – This study demonstrated a potential model that can be applied to the investigation of phase change heat transfer, which is one of the effective techniques for enhance the heat transfer in engineering. The numerical results can be considered as a basic work or a reference for generalizing LB method in the practical application about nucleate boiling and transition boiling. Originality/value – The hybrid LBM is first used for simulation of nucleate and transition boiling on vertical surface. Heat transfer mechanism during boiling is discussed based on the numerical results.


Author(s):  
Bambang Joko Suroto ◽  
Masahiro Tashiro ◽  
Sana Hirabayashi ◽  
Sumitomo Hidaka ◽  
Masamichi Kohno ◽  
...  

The effects of hydrophobic circle spot size and subcooling on local film boiling phenomenon from the copper surface with single PTFE (Polytetrafluoroethylene) hydrophobic circle spot at low heat flux has been investigated. The experiments were performed using pure water as the working fluid and subcooling ranging from 0 and 10K. The heat transfer surfaces are used polished copper block with single PTFE hydrophobic circle spot of diameters 2, 4 and 6 mm, respectively. A high-speed camera was used to capture bubble dynamics and disclosed the sequence of the process leading to local film boiling. The result shows that local films boiling occurs on the PTFE circle spot at low heat flux and was triggered by the merging of neighboring bubbles. The study also showed that transition time required for change from nucleate boiling regime to local film boiling regime depends on the diameter of the hydrophobic circle spot and the subcooling. A stable local film boiling occurs at the smallest diameter of hydrophobic spot. Subcooling cause the local film boiling occur at negative superheat and oscillation of bubble dome.


Author(s):  
Isaac Perez-Raya ◽  
Satish G. Kandlikar

Effective heat transfer techniques benefit the development of nuclear and fossil fuel powered steam generators, high power electronic devices, and industrial refrigeration systems. Boiling dissipates large heat fluxes while keeping a low and a constant surface temperature. However, studies of the fluid behavior surrounding the bubble and the heat transfer near the contact-line are scare due to difficulties of flow visualization, chaotic conditions, and small length scales. The preset study shows the simulation of bubble growth over a heated surface from conception to departure. The computation of mass transfer with interfacial temperature gradients leads to proper bubble growth rates. Models to include the interface sharpness uncover the dynamic and thermal interaction between the interface and the fluid. Results indicate that the nucleation of a bubble (in water at 1 atm with 6.2 K wall superheat) has an influence region of 2Db (where Db is the departure bubble diameter). In addition, results reveal a thin thermal film near the interface that increases the heat transfer at the contact-line region. Numerical bubble growth rates compare well with experimental data on single bubble nucleation.


Author(s):  
Andres Diaz ◽  
Alfonso Ortega ◽  
Ryan Anderson

Previous studies, most of them experimental, reveal that the cooling effectiveness of a water drop impinging on a heated surface depends on the wall temperature, droplet shape and velocity. All previous studies focus on the behavior of a droplet falling in a quiescent environment, such as still air. Evidence in the literature also shows that gas assisted droplet sprays, in which a gas phase propels the droplets, are more efficient in heat removal than sprays consisting of droplets alone. It is conjectured that this is due to an increase in the maximum droplet spreading diameter upon impact, a thinner film, and consequently an increase in the overall heat transfer coefficient. Recent experiments in the author’s group [1, 2] show that the carrier gas jet strongly influences droplet spreading dynamics by imposing normal and shear forces on the liquid surface. The heat transfer is greatly augmented in the process, compared to a free falling droplet. To date, there has been no fundamental investigation of the physics of gas assisted spray cooling. To begin to understand the complicated process, this paper reports on a fundamental problem of a single liquid droplet that impinges on a heated surface. This paper contributes a numerical investigation of the problem using the volume of fluid (VOF) technique to capture droplet spreading dynamics and heat transfer in a single drop event. The fluid mechanics is investigated and compared to the experimental data. The greatest uncertainty in the simulation is in the specification of the contact angle of the advancing or receding liquid front, and in capturing the onset of the three-dimensional fingering phenomena.


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