High Temperature Endurance of FRP Composites With Polymeric Thermal Barrier Coatings

Author(s):  
Edwin Igiede ◽  
Patrick F. Mensah ◽  
Stephen Akwaboa

High Temperature exposure and the corresponding thermo-mechanical behavior of cylindrical polymer composite pipe using CFD simulation has been investigated in this study. The software FLUENT was employed for the analysis of heat transfer, by coupling equations of energy and motion. Analysis was done based on applied external boundary temperature profile, change in internal energy, the total surface heat flux and surface heat transfer rate in order to evaluate the extent of thermal damage. FLUENT compatible program written in C++ language in the form of user define functions (UDF) has been developed and used to specify the time dependent heat flux generated temperature as well as temperature dependent thermal properties of density, thermal conductivity and specific heat. Available furnace test experimental data from (ASTM 1173-95) database were used as outer surface boundary condition in the model setup by developing it into UDF correlation equations. The outputs of the FLUENT simulations are predictions of transient temperature distribution through the thickness of the pipe wall that were then used in evaluating the thermal stresses of the composite pipe. Validation of the simulation results is done with existing data available in the literature. Using the wall generated temperatures, internal energy, the rate of change of the temperature dependent properties and the heat transfer rate, the thermal endurance of each of the coatings materials has been predicted in this work. At the same time knowledge of the thermal performance of these materials is essential for the optimum design of protection based on the composite application.

Author(s):  
Terry Hendricks ◽  
Jaal Ghandhi ◽  
John Brossman

Heat flux measurements were performed in an air-cooled utility engine using a fast-response coaxial-type surface thermocouple. The surface heat flux was calculated using both analytical and numerical models. The heat flux was found to be a strong function of engine load. The peak heat flux and initial heat flux rise rate increase with engine load. The measured heat flux data were used to estimate a global heat transfer rate, and this was compared with the heat transfer rate calculated by a single-zone heat release analysis. The measured values of heat transfer were higher than the calculated values largely because of the lack of spatial averaging. The high load data showed an unexplainable negative heat flux during the expansion stroke while the gas temperature was still high. A 1D and 2D finite difference numerical model utilizing an adaptive timestep Crank-Nicholson (CN) integration routine was developed to investigate the surface temperature measurement. Applying the measured surface temperature profile to the 1D model, the resultant surface heat flux showed excellent agreement with the analytical inversion solution and captured the reversal of the energy flow back into the cylinder during the expansion stroke. The 2D numerical model was developed to observe transient lateral conduction effects within the probe and incorporated the various materials used in the construction and assembly of the heat flux sensor. The resulting average heat flux profile for the test case is shown to be slightly higher in peak and longer in duration when compared with the results from the 1D analytical inversion, and this is attributed to contributions from the high thermal diffusivity constituents in the sensor. Furthermore, the negative heat flux at high load was not eliminated suggesting that factors other than lateral conduction may be affecting the measurement accuracy.


1988 ◽  
Vol 110 (2) ◽  
pp. 242-250 ◽  
Author(s):  
J. E. Doorly

The paper describes how thin film surface heat flux gages may be used to measure surface heat transfer rate to enamel-coated metal turbine blades. Flexible methods, which are also computationally efficient, for obtaining the heat transfer rate are described. Experimental results, using the new coated metal turbine blades and processing techniques, in a stationary transient cascade facility are given, and are shown to agree well with results using the existing method for gages on single-layer substrate blades. The application of the gages for measuring highly unsteady heat transfer is also discussed.


2014 ◽  
Vol 136 (7) ◽  
Author(s):  
Satya V. Ravikumar ◽  
Jay M. Jha ◽  
Soumya S. Mohapatra ◽  
Surjya K. Pal ◽  
Sudipto Chakraborty

Heat transfer studies of a hot AISI 304 stainless steel plate by water jet impingement with different concentrations of three different types of surfactants have been investigated. The study involves a square plate of 100 mm × 100 mm surface area and 6 mm thickness with three subsurface thermocouples positioned at various locations inside the plate. The influence of jet height has been studied by varying the distance between the nozzle and plate from 200 mm to 600 mm. The results show that the heat transfer rate is found to increase with the jet height up to 400 mm and thereafter decreases due to capillary instability of liquid jet. Based on the maximum surface heat flux obtained for a particular nozzle height of 400 mm and an initial surface temperature of 900 °C, further experiments have been carried out with different types of surfactants. The types of surfactants used in the experimental study are anionic surfactant (sodium dodecyl sulphate, SDS), cationic surfactant (cetyltrimethylammonium bromide, CTAB) and nonionic surfactant (Polyoxyethylene 20 sorbitan monolaurate, Tween 20). During cooling, the transient temperature data measured by thermocouples have been analyzed by inverse heat conduction procedure to calculate surface heat flux and surface temperatures. The increase in surface heat flux has been observed with increasing concentration of surfactants and it has been found to be limited to a particular concentration of surfactant after which further increase in concentration leads to decrease in heat flux. Use of surfactant added water minimizes the surface tension and promotes better spreadability of coolant on the test specimen by reducing the solid–liquid contact angle. The maximum heat transfer rate has been found by using nonionic surfactant additive which can primarily be attributed to its lesser foam formability nature.


Mathematics ◽  
2021 ◽  
Vol 9 (14) ◽  
pp. 1612
Author(s):  
Iskandar Waini ◽  
Anuar Ishak ◽  
Ioan Pop

This study investigates the nanofluid flow towards a shrinking cylinder consisting of Al2O3 nanoparticles. Here, the flow is subjected to prescribed surface heat flux. The similarity variables are employed to gain the similarity equations. These equations are solved via the bvp4c solver. From the findings, a unique solution is found for the shrinking strength λ≥−1. Meanwhile, the dual solutions are observed when λc<λ<−1. Furthermore, the friction factor Rex1/2Cf and the heat transfer rate Rex−1/2Nux increase with the rise of Al2O3 nanoparticles φ and the curvature parameter γ. Quantitatively, the rates of heat transfer Rex−1/2Nux increase up to 3.87% when φ increases from 0 to 0.04, and 6.69% when γ increases from 0.05 to 0.2. Besides, the profiles of the temperature θ(η) and the velocity f’(η) on the first solution incline for larger γ, but their second solutions decline. Moreover, it is noticed that the streamlines are separated into two regions. Finally, it is found that the first solution is stable over time.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Chunji Yan ◽  
H. B. Ma

A mathematical model predicting heat transfer and film thickness in thin-film region is developed herein. Utilizing dimensionless analysis, analytical solutions have been obtained for heat flux distribution, total heat transfer rate per unit length, location of the maximum heat flux and ratio of conduction thermal resistance to convection thermal resistance in the evaporating film region. These analytical solutions show that the maximum dimensionless heat flux is constant which is independent of the superheat. Maximum total heat transfer rate is determined for a given film region. The ratio of conduction thermal resistance to convection thermal resistance is a function of dimensionless film thickness. This work will lead to a better understanding of heat transfer and fluid flow occurring in the evaporating film region.


2014 ◽  
Vol 31 (3) ◽  
pp. 291-305 ◽  
Author(s):  
A. Malvandi ◽  
D. D. Ganji

AbstractThe present study is a theoretical investigation of the laminar flow and convective heat transfer of water/alumina nanofluid inside a horizontal annulus with a streamwise moving inner cylinder. A modified, two-component, four-equation, nonhomogeneous equilibrium model is employed for the alumina/water nanofluid, which fully accounts for the effect of the nanoparticle volume fraction distribution. To determine the effects of thermal boundary conditions on the migration of the nanoparticles, two cases are considered: constant heat flux at the outer wall with an adiabatic inner wall (Case A) and constant heat flux at the inner wall with an adiabatic outer wall (Case B). The numerical results indicate that the thermal boundary conditions at the pipe walls significantly affect the nanoparticle distribution, particularly in cases where the ratio of Brownian motion to thermophoretic diffusivities is small. Moreover, increasing the velocity of the moving inner cylinder reduces the heat transfer rate for Case A. Conversely, in Case B, the movement of the inner cylinder enhances the heat transfer rate, and anomalous heat transfer enhancement occurs when the thermophoretic force is dominant (in larger nanoparticles).


2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Navid O. Ghaziani ◽  
Fatemeh Hassanipour

In this study, the performance of a heat sink embedded with a porous medium and nanofluids as coolants is analyzed experimentally. The nanofluid is a mixture of de-ionized water and nanoscale Al2O3 particles with three different volumetric concentrations: ζ = 0.41%, 0.58%, and 0.83%. The experimental test section is a rectangular minichannel filled with metal foam, which is electrically heated to provide a constant heat flux. The porous medium is assumed to be homogeneous and the flow regime is laminar. The result of heat transfer enhancement by slurry of Al2O3 nanofluid in porous media is studied under various flow velocities, heat flux, porous media structure, and particle concentration of nanofluid. The effect of particles volume fraction on heat transfer coefficient is also studied. This experimental study discovers and/or confirms the following hypotheses: (1) nanoparticle slurry in conjunction with metal foam has a significant effect on heat transfer rate; (2) there is an optimum permeability for the foam resulting in maximal heat transfer rate; (3) for a fixed particle concentration, smaller particles are more effective in enhancing heat transfer; and (4) increasing particle concentration results in some gains, but this trend weakens after a threshold.


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