Flow Boiling Characteristics in a Fractal-Like Branching Microchannel Network

2008 ◽  
Author(s):  
J. A. Liburdy ◽  
D. V. Pence ◽  
V. Narayanan
Keyword(s):  
Pressure Drop ◽  
Void Fraction ◽  
Flow Rate ◽  
Flow Instability ◽  
Flow Boiling ◽  
Control Valve ◽  
Pressure Oscillation ◽  
Channel Length ◽  
Heat Fluxes ◽  
Test Device

This study evaluates flow instability and void fraction in a fractal-like branching microchannel network. The flow network is characterized by set branching ratios for channel length and width of 1/2 and 2, respectively, and features five branching levels. The hydraulic diameter of the channels ranged from 308μm at the inlet to 143μm at the outlet. Test were performed using water heated to an 88°C at the inlet with a mass flow rate of 10g/min. Heat fluxes of 1.76 W/cm2 and 2.64 W/cm2 were applied to the test device for the given flow rate. An upstream control valve was used to throttled the flow with a pressure drop approximately 100 times larger than the pressure drop across the test device. For the cases with and without throttling results for inlet pressure oscillation frequency and vapor activity at the inlet of the test device are compared. In addition, time averaged void fraction is compared for each branching level with and without throttling and is compared to predictions from a 1-D model. Results show good agreement between model and experiments for the average void fraction although local values differ significantly.

Experimental Studies of Adiabatic Flow Boiling in Fractal-Like Branching Micro-Channels

2008 ◽  
Author(s):  
Brian J. Daniels ◽  
James A. Liburdy ◽  
Deborah V. Pence
Keyword(s):  
Pressure Drop ◽  
Void Fraction ◽  
Flow Boiling ◽  
Experimental Studies ◽  
Channel Length ◽  
Channel Height ◽  
Channel Network ◽  
Adiabatic Flow ◽  
Numerical Predictions ◽  
Micro Channels

Experimental results of adiabatic boiling of water flowing through a fractal-like branching microchannel network are presented and compared to numerical simulations for identical flow conditions. The fractal-like branching channel network had channel length and width ratios between adjacent branching levels of 0.7071, a total flow length of 18 mm, a channel height of 150 μm and a terminal channel width of 100 μm. The channels were DRIE etched into a silicon disk and pyrex was anodically bonded to the silicon to form the channel top and allowed visualization of the flow within the channels. The water flowed from the center of the disk where the inlet was laser cut through the silicon to the periphery of the disc. The flow rates ranged from 100 to 225 g/min and the inlet subcooling levels varied from 0.5 to 6 °C. Pressure drop across the channel as well as void fraction in each branching level were measured for each of the test conditions. The measured pressure drop ranged from 20 to 90 kPa, and the measured void fraction ranged from 0.3 to 0.9. The pressure drop results agree well with the numerical predictions. The measured void fraction results followed the same trends as the numerical results.

Enhanced Flow Boiling Using Radial Open Microchannels With Manifold and Offset Strip Fins

2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Alyssa Recinella ◽  
Satish G. Kandlikar
Keyword(s):  
Heat Flux ◽  
Pressure Drop ◽  
Flow Rate ◽  
Flow Boiling ◽  
Heat Fluxes ◽  
Valuable Insight ◽  
Reduced Pressure ◽  
Maximum Heat ◽  
Wall Superheat ◽  
Maximum Heat Flux

The increasing demand for designing effective cooling solutions in high power density electronic components has resulted in exploring advanced thermal management strategies. Over the past decade, phase-change cooling has received widespread recognition due to its ability to dissipate large heat fluxes while maintaining low temperature differences. In this paper, a radial flow boiling configuration through a central inlet was studied. This configuration is particularly suited for chip cooling application. Two heat transfer surfaces with (a) radial microchannels, and (b) offset strip fins were fabricated and their flow boiling performance with distilled water was obtained. Furthermore, the effect of the liquid flow rate on the boiling performance and enhancement mechanisms was also investigated in this study. At a flow rate of 240 mL/min, a maximum heat flux of 369 W/cm2 at a wall superheat of 49 °C and a pressure drop of 59 kPa was achieved with the radial microchannels, while the offset strip fins achieved a maximum heat flux of 618 W/cm2 at a wall superheat of 20 °C. Increasing the flow rate to 320 mL/min resulted in a heat flux of 897 W/cm2 demonstrating the potential of using a radial configuration for enhancing the boiling performance. The increase in flow cross-sectional area was shown to be responsible for the reduced pressure drop when compared to straight microchannel configurations. The high-speed imaging incorporated in each test provided valuable insight and understanding into the flow patterns and underlying mechanism in these geometries. With the ease of implementation, highly stable flow, and further optimization possibilities with different microchannel and taper configurations, the radial geometry is expected to provide significant performance enhancement well beyond a critical heat flux (CHF) of 1 kW/cm2.

Two-Phase Electronic Cooling Using Mini-Channel and Micro-Channel Heat Sinks: Part 2—Flow Rate and Pressure Drop Constraints

1994 ◽  
Vol 116 (4) ◽  
pp. 298-305 ◽  
Author(s):  
M. B. Bowers ◽  
I. Mudawar
Keyword(s):  
Pressure Drop ◽  
Flow Rate ◽  
Heat Dissipation ◽  
Flow Boiling ◽  
Phase Region ◽  
Heat Fluxes ◽  
Heat Sinks ◽  
Micro Channel ◽  
Two Phase ◽  
Channel Geometry

Increased rate of heat dissipation from electronic chips was explored by the application of flow boiling in mini-channel (D = 2.54 mm) and micro-channel (D = 510 μm) heat sinks with special emphasis on reducing pressure drop and coolant flow rate. A pressure drop model was developed that accounts for the single-phase inlet region, the single- and two-phase heated region, and the two-phase unheated outlet region. Inlet and outlet losses associated with the abrupt contraction and expansion, respectively, were also accounted for, and so were the effects of compressibility and flashing within the two-phase region. Overall, the major contributor to pressure drop was the acceleration caused by evaporation in the channels; however, compressibility effects proved significant for the micro-channel geometry. Based upon practical considerations such as pressure drop, erosion, choking, clogging, and manufacturing ease, the mini-channel geometry was determined to offer inherent advantages over the micro-channel geometry. The latter is preferred only in situations calling for dissipation of high heat fluxes where minimizing weight and liquid inventory is a must.

scholarly journals Experimental Investigation and Prediction on Pressure Drop during Flow Boiling in Horizontal Microchannels

Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 510
Author(s):  
Yan Huang ◽  
Bifen Shu ◽  
Shengnan Zhou ◽  
Qi Shi
Keyword(s):  
Pressure Drop ◽  
Flow Model ◽  
Two Phase Flow ◽  
Flow Boiling ◽  
Separated Flow ◽  
Heat Fluxes ◽  
Phase Flow ◽  
Vapor Quality ◽  
Two Phase ◽  
Gas Flux

In this paper, two-phase pressure drop data were obtained for boiling in horizontal rectangular microchannels with a hydraulic diameter of 0.55 mm for R-134a over mass velocities from 790 to 1122, heat fluxes from 0 to 31.08 kW/m2 and vapor qualities from 0 to 0.25. The experimental results show that the Chisholm parameter in the separated flow model relies heavily on the vapor quality, especially in the low vapor quality region (from 0 to 0.1), where the two-phase flow pattern is mainly bubbly and slug flow. Then, the measured pressure drop data are compared with those from six separated flow models. Based on the comparison result, the superficial gas flux is introduced in this paper to consider the comprehensive influence of mass velocity and vapor quality on two-phase flow pressure drop, and a new equation for the Chisholm parameter in the separated flow model is proposed as a function of the superficial gas flux . The mean absolute error (MAE ) of the new flow correlation is 16.82%, which is significantly lower than the other correlations. Moreover, the applicability of the new expression has been verified by the experimental data in other literatures.

Heat Transfer and Pressure Drop for Flow Boiling of Water in Narrow Vertical Rectangular Channels

2003 ◽  
Author(s):  
Jianyun Shuai ◽  
Rudi Kulenovic ◽  
Manfred Groll
Keyword(s):  
Heat Transfer ◽  
Pressure Drop ◽  
Flow Boiling ◽  
Bubbly Flow ◽  
High Heat ◽  
Flow Patterns ◽  
Industrial Applications ◽  
Heat Fluxes ◽  
Experimental Conditions ◽  
Rectangular Channels

Flow boiling in small-sized channels attracted extensive investigations in the past two decades due to special requirements for transfer of high heat fluxes from narrow spaces in various industrial applications. Experiments on various aspects of flow boiling in narrow channels were carried out and theoretical attempts were undertaken. But these investigations showed large differences, e.g. up till now the knowledge on the development of flow patterns in small non-circular flow passages is very limited. This paper deals with investigations on flow boiling of water in two rectangular channels with dimensions (width×depth) 2.0×4.0 mm2 and 0.5×2.0 mm2 (corresponding hydraulic diameters are 2.67 mm and 0.8 mm). The pressure at the test section exit is atmospheric. For steady-state experimental conditions the effects of heat flux, mass flux and inlet subcooling on the boiling heat transfer coefficient and the pressure drop are investigated. Flow patterns and the transition of flow patterns along the channel axis are visualized and documented with a video-camera. Bubbly flow, slug flow and annular flow are distinguished in both channels. Preliminary flow pattern maps are generated.

scholarly journals A Study of Critical Heat Flux During Flow Boiling in Microchannel Heat Sinks

2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Tailian Chen ◽  
Suresh V. Garimella
Keyword(s):  
Heat Flux ◽  
Critical Heat Flux ◽  
Flow Rate ◽  
Heat Input ◽  
Heat Sink ◽  
Flow Boiling ◽  
Strong Dependence ◽  
Heat Fluxes ◽  
Abrupt Decrease ◽  
Parallel Microchannels

The cooling capacity of two-phase transport in microchannels is limited by the occurrence of critical heat flux (CHF). Due to the nature of the phenomenon, it is challenging to obtain reliable CHF data without causing damage to the device under test. In this work, the critical heat fluxes for flow boiling of FC-77 in a silicon thermal test die containing 60 parallel microchannels were measured at five total flow rates through the microchannels in the range of 20–80 ml/min. CHF is caused by dryout at the wall near the exit of the microchannels, which in turn is attributed to the flow reversal upstream of the microchannels. The bubbles pushed back into the inlet plenum agglomerate; the resulting flow blockage is a likely cause for the occurrence of CHF which is marked by an abrupt increase in wall temperature near the exit and an abrupt decrease in pressure drop across the microchannels. A database of 49 data points obtained from five experiments in four independent studies with water, R-113, and FC-77 as coolants was compiled and analyzed. It is found that the CHF has a strong dependence on the coolant, the flow rate, and the area upon which the heat flux definition is based. However, at a given flow rate, the critical heat input (total heat transfer rate to the coolant when CHF occurs) depends only on the coolant and has minimal dependence on the details of the microchannel heat sink (channel size, number of channels, substrate material, and base area). The critical heat input for flow boiling in multiple parallel microchannels follows a well-defined trend with the product of mass flow rate and latent heat of vaporization. A power-law correlation is proposed which offers a simple, yet accurate method for predicting the CHF. The thermodynamic exit quality at CHF is also analyzed and discussed to provide insights into the CHF phenomenon in a heat sink containing multiple parallel microchannels.

Flow Boiling Heat Transfer in a Silicon Microchannel Heat Sink Using Liquid Crystal Thermography

2008 ◽  
Author(s):  
Ayman Megahed ◽  
Ibrahim Hassan ◽  
Tariq Ahmad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Pressure Drop ◽  
Transfer Coefficient ◽  
Heat Sink ◽  
Boiling Heat Transfer ◽  
Flow Boiling ◽  
Heat Fluxes ◽  
Working Fluid ◽  
Microchannel Heat Sink

The present study focuses on the experimental investigation of boiling heat transfer characteristics and pressure drop in a silicon microchannel heat sink. The microchannel heat sink consists of a rectangular silicon chip in which 45 rectangular microchannels were chemically etched with a depth of 295 μm, width of 254 μm, and a length of 16 mm. Un-encapsulated Thermochromic liquid Crystals (TLC) are used in the present work to enable nonintrusive and high spatial resolution temperature measurements. This measuring technique is used to provide accurate full and local surface-temperature and heat transfer coefficient measurements. Experiments are carried out for mass velocities ranging between 290 to 457 kg/m2.s and heat fluxes from 6.04 to 13.06 W/cm2 using FC-72 as the working fluid. Experimental results show that the pressure drop increases as the exit quality and the flow rate increase. High values of heat transfer coefficient can be obtained at low exit quality (xe < 0.2). However, the heat transfer coefficient decreases sharply and remains almost constant as the quality increases for an exit quality higher than 0.2.

Experimental Study of Flow Patterns, Pressure Drop and Flow Instabilities in Parallel Rectangular Minichannels

2004 ◽  
Author(s):  
Prabhu Balasubramanian ◽  
Satish G. Kandlikar
Keyword(s):  
Pressure Drop ◽  
High Speed ◽  
Flow Instability ◽  
Flow Boiling ◽  
Pressure Fluctuations ◽  
Flow Patterns ◽  
Flow Instabilities ◽  
Stable Operation ◽  
Phase System ◽  
High Heat Flux

The use of phase change heat transfer in parallel minichannels and microchannels is one of the solutions proposed for cooling high heat flux systems. The increase in pressure drop in a two phase system is one of the problems, that need to be studied in detail before proceeding to any design phase. The pressure drop fluctuations in a network of parallel channels connected by a common head need to be addressed for stable operation of flow boiling systems. The current work focuses on studying the pressure-drop fluctuations and flow instabilities in a set of six parallel rectangular minichannels, each with 333 μm hydraulic diameter. Demonized and degassed water was used for all the experiments. Pressure fluctuations are recorded and signal analysis is performed to find the dominant frequencies and their amplitudes. These pressure fluctuations are then mapped to their corresponding flow patterns observed using a high speed camera. The results help us to relate pressure fluctuations to different flow characteristics, and their effect on flow instability.

High Heat Flux Subcooled Flow Boiling of Methanol in Microtubes

2015 ◽  
Author(s):  
Farzad Houshmand ◽  
Hyoungsoon Lee ◽  
Mehdi Asheghi ◽  
Kenneth E. Goodson
Keyword(s):  
Heat Flux ◽  
Pressure Drop ◽  
Flow Boiling ◽  
High Heat ◽  
Heat Fluxes ◽  
Two Phase ◽  
Subcooled Flow Boiling ◽  
Subcooled Flow ◽  
Inner Diameter ◽  
Phase Pressure

As the proper cooling of the electronic devices leads to significant increase in the performance, two-phase heat transfer to dielectric liquids can be of an interest especially for thermal management solutions for high power density devices with extremely high heat fluxes. In this paper, the pressure drop and critical heat flux (CHF) for subcooled flow boiling of methanol at high heat fluxes exceeding 1 kW/cm2 is investigated. Methanol was propelled into microtubes (ID = 265 and 150 μm) at flow rates up to 40 ml/min (mass fluxes approaching 10000 kg/m2-s), boiled in a portion of the microtube by passing DC current through the walls, and the two-phase pressure drop and CHF were measured for a range of operating parameters. The two-phase pressure drop for subcooled flow boiling was found to be significantly lower than the saturated flow boiling case, which can lead to lower pumping powers and more stability in the cooling systems. CHF was found to be increasing almost linearly with Re and inverse of inner diameter (1/ID), while for a given inner diameter, it decreases with increasing heated length.

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