Representative Results for Condensation Measurements at Hydraulic Diameters ∼ 100 Microns

Author(s):  
Akhil Agarwal ◽  
Srinivas Garimella

Condensation pressure drops and heat transfer coefficients are measured in small quality increments in channels with 100 < Dh < 200 microns. The channels are fabricated on a copper substrate by electroforming copper onto a mask patterned by X-ray lithography, and sealed by diffusion bonding. Subcooled liquid is electrically heated to the desired quality, followed by condensation in the test section. Downstream of the test section, another electric heater is used to heat the refrigerant to a superheated state. Energy balances on the pre- and post heaters establish the refrigerant inlet and outlet states at the test section. Water at a high flow rate serves as the test section coolant to ensure that the condensation side presents the governing thermal resistance. Heat transfer coefficients are measured for 200 < G < 800 kg/m2-s for 0 < x < 1 at several different saturation temperatures. Conjugate heat transfer analyses are conducted in conjunction with local pressure drop profiles to obtain accurate driving temperature differences and heat transfer coefficients. The effects of quality, mass flux, and saturation temperature on condensation pressure drops and heat transfer coefficients are illustrated through these experiments.

2010 ◽  
Vol 132 (4) ◽  
Author(s):  
Akhil Agarwal ◽  
Srinivas Garimella

Condensation pressure drops and heat transfer coefficients for refrigerant R134a flowing through rectangular microchannels with hydraulic diameters ranging from 100 μm to 200 μm are measured in small quality increments. The channels are fabricated on a copper substrate by electroforming copper onto a mask patterned by X-ray lithography and sealed by diffusion bonding. Subcooled liquid is electrically heated to the desired quality, followed by condensation in the test section. Downstream of the test section, another electric heater is used to heat the refrigerant to a superheated state. Energy balances on the preheaters and postheaters establish the refrigerant inlet and outlet states at the test section. Water at a high flow rate serves as the test-section coolant to ensure that the condensation side presents the governing thermal resistance. Heat transfer coefficients are measured for mass fluxes ranging from 200 kg/m2 s to 800 kg/m2 s for 0< quality <1 at several different saturation temperatures. Conjugate heat transfer analyses are conducted in conjunction with local pressure drop profiles to obtain accurate driving temperature differences and heat transfer coefficients. The effects of quality, mass flux, and saturation temperature on condensation pressure drops and heat transfer coefficients are illustrated through these experiments.


Author(s):  
Brian M. Fronk ◽  
Srinivas Garimella

Heat transfer coefficients and pressure drops during condensation of carbon dioxide (CO2) are measured in small quality increments in microchannels of 100 &lt; Dh &lt; 200 μm. Channels are fabricated on a copper substrate by electroforming copper onto a mask patterned by X-ray lithography, and sealed by diffusion bonding. The test section is cooled by chilled water circulating at a high flow rate to ensure that the thermal resistance on the condensation heat transfer side dominates. A conjugate heat transfer analysis in conjunction with local pressure drop profiles allows driving temperature differences, heat transfer rates, and condensation heat transfer coefficients to be determined accurately. Heat transfer coefficients are measured for G = 600 kg m−2 s−1 for 0 &lt; x &lt; 1 and multiple saturation temperatures. Preliminary results for a 300 × 100 μm (15 channels) test section are presented. These data are used to evaluate the applicability of correlations developed for larger hydraulic diameters and different fluids for predicting condensation heat transfer and pressure drop of CO2.


2002 ◽  
Vol 124 (5) ◽  
pp. 912-921 ◽  
Author(s):  
F. J. Smit ◽  
J. P. Meyer

Using mixtures of the zeotropic refrigerant mixture R-22/R-142b, a series of experiments was performed to determine the sectional and average heat transfer coefficients. Experiments were also conducted to compare three different heat transfer enhancement methods to that of smooth tubes. They were microfins, twisted tapes, and high fins. Measurements at different mass fluxes were obtained at six refrigerant mass fractions from 100 percent R-22 up to a 50 percent/50 percent mixture of R-22/R-142b. All condensation measurements were conducted at an isobaric inlet pressure of 2.43 MPa. This pressure corresponds to a saturation temperature of 60°C for R-22. The measurements were taken in 9.53 mm outer diameter smooth tubes and microfin tubes with lengths of 1603 mm. The heat transfer coefficients were determined with the Log Mean Temperature Difference equations. It was found that microfins were more suitable as an enhancement method than twisted tubes or high fins. Also, that the heat transfer coefficients and pressure drops decrease as the mass fraction of R-142b increases.


Author(s):  
Владимир Григорьевич Букин ◽  
Vladimir Grigorievich Bukin ◽  
Александр Букин ◽  
Aleksandr Bukin

The paper describes small-capacity irrigation evaporators that improve the performance of a refrigeration unit, as they exclude the release of liquid freon into the compressor suction pipe under sharp increasing of heat load or during ship rolling. The relevance of studying heat transfer at freons boiling in a moving film has been proved. The results and analysis of experimental data on average heat transfer coefficients are presented. The graph shows the dependence of the average heat transfer coefficients on the heat flux density at various irrigation densities. There are presented the results of special experiments determining the effect of irrigation density on heat transfer. It has been stated that the effect of pressure or saturation temperature in the modes of evaporation and developed boiling manifests itself in different ways. With developed boiling, the beam pitch does not have a significant effect on heat transfer. The experiments were carried out on two stands: small-row and multi-row. The pipes were heated with an internal electric heater. It has been inferred that heat transfer in the film is more intense than in volume, therefore, smooth steel pipes can be used in irrigation evaporators instead of finned copper tubes, which are used in flooded devices. The boiling process in a film can be described by equations valid for a large volume, taking into account quantitative differences. The values of a constant coefficient and the criteria exponents are given; the similarity equation for the regime of developed bubble boiling of freons is derived. The calculated dependencies can be applied in evaluating the operation of irrigation evaporators of ship refrigeration units.


Author(s):  
J.-J. Hwang ◽  
C.-S. Cheng ◽  
Y.-P. Tsia

An experimental study has been performed to measure local heat transfer coefficients and static well pressure drops in leading-edge triangular ducts cooled by wall/impinged jets. Coolant provided by an array of equally spaced wall jets is aimed at the leading-edge apex and exits from the radial outlet. Detailed heat transfer coefficients are measured for the two walls forming the apex using transient liquid crystal technique. Secondary-flow structures are visualized to realize the mechanism of heat transfer enhancement by wall/impinged jets. Three right-triangular ducts of the same altitude and different apex angles of β = 30 deg (Duct A), 45 deg (Duct B) and 60 deg (Duct C) are tested for various jet Reynolds numbers (3000≦Rej≦12600) and jet spacings (s/d = 3.0 and 6.0). Results show that an increase in Rej increases the heat transfer on both walls. Local heat transfer on both walls gradually decreases downstream due to the crossflow effect. At the same Rej, the Duct C has the highest wall-averaged heat transfer because of the highest jet center velocity as well as the smallest jet inclined angle. Moreover, the distribution of static pressure drop based on the local through flow rate in the present triangular duct is similar to that that of developing straight pipe flows. Average jet Nusselt numbers on the both walls have been correlated with jet Reynolds number for three different duct shapes.


Author(s):  
Jatuporn Kaew-On ◽  
Somchai Wongwises

The evaporation heat transfer coefficients and pressure drops of R-410A and R-134a flowing through a horizontal-aluminium rectangular multiport mini-channel having a hydraulic diameter of 3.48 mm are experimentally investigated. The test runs are done at refrigerant mass fluxes ranging between 200 and 400 kg/m2s. The heat fluxes are between 5 and 14.25 kW/m2, and refrigerant saturation temperatures are between 10 and 30 °C. The effects of the refrigerant vapour quality, mass flux, saturation temperature and imposed heat flux on the measured heat transfer coefficient and pressure drop are investigated. The experimental data show that in the same conditions, the heat transfer coefficients of R-410A are about 20–50% higher than those of R-134a, whereas the pressure drops of R-410A are around 50–100% lower than those of R-134a. The new correlations for the evaporation heat transfer coefficient and pressure drop of R-410A and R-134a in a multiport mini-channel are proposed for practical applications.


1984 ◽  
Vol 106 (1) ◽  
pp. 55-63 ◽  
Author(s):  
P. Souza Mendes ◽  
E. M. Sparrow

A comprehensive experimental study was performed to determine entrance region and fully developed heat transfer coefficients, pressure distributions and friction factors, and patterns of fluid flow in periodically converging and diverging tubes. The investigated tubes consisted of a succession of alternately converging and diverging conical sections (i.e., modules) placed end to end. Systematic variations were made in the Reynolds number, the taper angle of the converging and diverging modules, and the module aspect ratio. Flow visualizations were performed using the oil-lampblack technique. A performance analysis comparing periodic tubes and conventional straight tubes was made using the experimentally determined heat transfer coefficients and friction factors as input. For equal mass flow rate and equal transfer surface area, there are large enhancements of the heat transfer coefficient for periodic tubes, with accompanying large pressure drops. For equal pumping power and equal transfer surface area, enhancements in the 30–60 percent range were encountered. These findings indicate that periodic converging-diverging tubes possess favorable enhancement characteristics.


Author(s):  
Lindsey V. Randle ◽  
Brian M. Fronk

Abstract In this study, we use infrared thermography to calculate local heat transfer coefficients of top and bottom heated flows of near-critical carbon dioxide in an array of parallel microchannels. These data are used to evaluate the relative importance of buoyancy for different flow arrangements. A Joule heated thin wall made of Inconel 718 applies a uniform heat flux either above or below the horizontal flow. A Torlon PAI test section consists of three parallel microchannels with a hydraulic diameter of 923 μm. The reduced inlet temperature (TR = 1.006) and reduced pressure (PR = 1.03) are held constant. For each heater orientation, the mass flux (520 kgm−2s−2 ≤ G ≤ 800 kgm−2s−2) and heat flux (4.7 Wcm−2 ≤ q″ ≤ 11.1 Wcm−2) are varied. A 2D resistance network analysis method calculates the bulk temperatures and heat transfer coefficients. In this analysis, we divide the test section into approximately 250 segments along the stream-wise direction. We then calculate the bulk temperatures using the enthalpy from the upstream segment, the heat flux in a segment, and the pressure. To isolate the effect of buoyancy, we screen the data to omit conditions where flow acceleration may be important or where relaminarization may occur. In the developed region of the channel, there was a 10 to 15 percent reduction of the local heat transfer coefficients for the upward heating mode compared to downward heating with the same mass and heat fluxes. Thus buoyancy effects should be considered when developing correlations for these types of flow.


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